# SPC Collection Model ## 1. Function Overview The SPC Collection Model belongs to the basic module of the MES system. It is used to configure the result parameter collection points for process units, enabling real-time collection and monitoring of production process data. SPC (Statistical Process Control) is used to monitor the stability of production processes. **Core Functions:** - SCADA Point Binding: Configure the association relationship between process units and collection points - Collection Parameter Management: Manage data collection parameters for collection points **Function Screenshot**: ![SPC Collection Model Function Screenshot](/public/image_en/SPC_configuration/图片:SPC采集模型功能截图.png) ## 2. Term Explanation | Term | Definition | Description | |------|------------|-------------| | SPC | Statistical Process Control | Used to monitor the stability of production processes | | SCADA | Supervisory Control and Data Acquisition | Used for real-time data collection and monitoring | | Data Type | Type of collected data | Including first inspection data, result data | | Result Parameter | Result parameters of process units | Defines output data after process execution | | First Inspection Data | First piece inspection data | Inspection data for the first product produced | ## 3. Data Model Relationship Description ### 3.1 SPC Collection Configuration Components A complete SPC collection configuration consists of the following four elements: ```mermaid flowchart LR subgraph SPC Collection Configuration Elements direction TB A[Process Unit] --> B[SPC Collection Configuration] C[Data Type] --> B D[SCADA Point] --> B end B --> E[Save to Corresponding Data Table] ``` | Element | Description | Example | |---------|-------------|---------| | Process Unit | Which process to configure for | Cell assembly process | | Data Type | Business type of the data | First Inspection Data / Result Data | | SCADA Point | Source point of the data | TEMP_001 | ### 3.2 Data Type and Data Table Mapping The data type determines which table the data is saved to: ```mermaid flowchart TB subgraph Data Type DT1["First Inspection Data
(First Inspection)"] DT2["Result Data
(Result Data)"] end subgraph Corresponding Data Table T1["First Inspection Data Table
Saves first piece inspection data"] T2["Result Parameter Table
Saves process result data"] end DT1 -->|"Data Type=First Inspection"| T1 DT2 -->|"Data Type=Result"| T2 ``` ### 3.3 Collection Entry Description SCADA data collection has only one entry interface `set_node_data`, with 4 callers: ```mermaid flowchart TB subgraph SCADA Collection Entry A[set_node_data Interface] end subgraph Callers B[EdgeMange] C[EPS] D[MES Internal Call] E[Device Call] end B --> A C --> A D --> A E --> A style D fill:#90EE90 ``` | Caller | Description | Relationship with SPC Configuration | |--------|-------------|-------------------------------------| | EdgeMange | Edge manager push | Does not use SPC configuration | | EPS | EPS system push | Does not use SPC configuration | | MES Internal Call | MES internal business call | **Uses SPC configuration** | | Device Call | Direct device call | Does not use SPC configuration | **This function configures the collection rules for "MES Internal Call".** ### 3.4 MES Internal Call Collection Process When MES internal business calls the `set_node_data` interface, the SPC collection configuration determines where the data is saved: ```mermaid sequenceDiagram participant MES业务 as MES Internal Business participant SCADA as set_node_data Interface participant SPC配置 as SPC Collection Configuration participant DB as Database MES业务->>SCADA: Call set_node_data
Parameters: Point Code, Collected Value SCADA->>SPC配置: Query configuration by point code SPC配置-->>SCADA: Return: Process Unit, Data Type, SCADA Point SCADA->>DB: Save to corresponding data table based on data type DB-->>SCADA: Save successful SCADA-->>MES业务: Return result ``` ### 3.5 Configuration Examples | Configuration ID | Process Unit | Data Type | Data Table | SCADA Point | |-----------------|--------------|-----------|------------|-------------| | Config 1 | Cell Assembly Process | First Inspection Data | First Inspection Data Table | TEMP_001 | | Config 2 | Cell Assembly Process | Result Data | Result Parameter Table | PRESS_001 | | Config 3 | Formation Process | Result Data | Result Parameter Table | VOLT_001 | ## 4. SPC Collection Model Interaction Flow ### 4.1 SCADA Point Binding #### 4.1.1 Point Binding Description Point binding establishes the association between process units and SCADA collection points, enabling automatic collection of production data. **Function Screenshot**: ![SCADA Point Binding List Screenshot](/public/image_en/SPC_configuration/图片:SCADA点位绑定列表截图.png) #### 4.1.2 Add Point Binding **Operation Steps:** 1. Go to [Production Configuration] → [SPC Collection Model] → [SCADA Point Binding] 2. Click [Add] button 3. Select the process unit to bind 4. Select or configure SCADA collection points 5. Set collection parameters 6. Click [Save] to complete point binding **Field Description:** | Field | Description | Required | |-------|-------------|----------| | Process Unit | Process unit to bind the point | Yes | | Point Code | Point code in SCADA system | Yes | | Point Name | Descriptive name of the point | Yes | | Data Type | Data type of the point, e.g., "Numeric", "Switch" | Yes | | Collection Frequency | Data collection frequency in seconds | Yes | | Status | Enabled/Disabled | No | | Remarks | Other supplementary information | No | **[Important]** The point code must match the configuration in the SCADA system, otherwise data collection will fail. **[Important]** The same point code cannot be bound to the same process unit repeatedly. **Function Screenshot**: ![Add Point Binding Screenshot](/public/image_en/SPC_configuration/图片:新增点位绑定截图.png) #### 4.1.3 Edit Point Binding **Operation Steps:** 1. Go to [Production Configuration] → [SPC Collection Model] → [SCADA Point Binding] 2. Find the binding record to edit in the list 3. Click [Edit] button 4. Modify the information to update 5. Click [Save] to complete modification **[Note]** Historical collected data is not affected. #### 4.1.4 Delete Point Binding **Operation Steps:** 1. Go to [Production Configuration] → [SPC Collection Model] → [SCADA Point Binding] 2. Find the binding record to delete in the list 3. Click [Delete] button 4. Confirm the delete operation **[Note]** After deleting the point binding, subsequent data collection for this point will stop, but collected data will be retained. #### 4.1.5 Point Binding Query **Query Conditions:** | Query Condition | Description | |----------------|-------------| | Process Unit | Filter by process unit | | Point Code | Exact query by point code | | Point Name | Fuzzy query by point name | | Status | Filter by enabled/disabled status | | Creation Time | Filter by creation time range |