16 KiB
16 KiB
Equipment Inspection
1. Function Overview
The Equipment Inspection function is used to standardize daily inspection and maintenance management of production equipment. Through standardized inspection processes, it achieves visualized equipment status, traceable anomalies, and preventive maintenance, thereby ensuring stable equipment operation and production continuity.
Core Features:
- Inspection Item Management: Maintain basic data for equipment inspection items
- Inspection Data Entry: Support multi-terminal (PC and PDA) inspection result entry
- Inspection Log Records: Complete recording of inspection history data for traceability
- Anomaly Interception Mechanism: Prohibit equipment operation/material input when inspection fails
Feature Screenshots:
Figure 1: Equipment Inspection Function Page
Figure 2: Equipment Inspection Item Management Function Page
Figure 3: Equipment Inspection Entry Function Page
Figure 4: Equipment Inspection Log Function Page
2. Term Definitions
2.1 Inspection Related Terms
| Term | Definition | Description |
|---|---|---|
| Inspection | Checking equipment according to specified items | Basic work of equipment management, confirming whether equipment meets operation standards |
| Inspection Item | Specific content or parts to be inspected | Such as temperature, pressure, appearance, usage count, etc. |
| Inspection Standard | Criteria for judging whether inspection results are qualified | Such as value range, status description, etc. |
| Inspection Record | Recorded data of inspection results | Supports traceability and analysis |
| Inspection Result | Status judgment obtained after inspection | Such as OK, NG |
| Abnormal Inspection | Equipment abnormality found during inspection | Requires timely handling |
| Missed Inspection | Inspection not performed as required | Belongs to management abnormality |
| Supplementary Inspection | Supplementary inspection for missed or abnormal situations | Used for data correction |
| Inspection Personnel | Personnel performing inspection tasks | Can be operators or equipment personnel |
| Inspection Equipment | Equipment object being inspected | Can be detailed to parts |
| Inspection Method | Execution method of inspection | Such as manual inspection, QR code inspection, automatic collection |
| Inspection Qualification Rate | Ratio of qualified inspection count to total inspection count | Used to evaluate equipment status |
| Anomaly Interception | Block equipment with failed inspection | Failed inspection prompts that equipment is not allowed to start production |
3. Inspection Business Process
- Flowchart
flowchart TD
A[Start] --> A1[Inspection Item Configuration]
A1 --> A2[Configure Inspection Standards/Judgment Rules]
A2 --> A3[Bind Equipment Category]
A3 --> A4[Generate Inspection Plan (by shift/date)]
A4 --> B{Inspection Method}
B -->|PDA| C[Execute Inspection on PDA (before first startup of shift/day)]
B -->|PC| D[Execute Inspection on PC (before first startup of shift/day)]
C --> E{Inspection Passed?}
E -->|Pass| F[Allow Loading]
E -->|Fail| G[Prohibit Loading]
D --> H{Inspection Passed?}
H -->|Pass| I[Allow Equipment to Enter Automatic Operation]
H -->|Fail| J[Prohibit Equipment from Entering Automatic Operation]
F --> K[Production Start]
I --> K
G --> L[Handle Anomaly or Re-inspect]
J --> L
4. Equipment Inspection Function Description
4.1 Equipment Inspection Item Management
Equipment Inspection Item Management is used to uniformly configure and maintain equipment inspection content, clarifying inspection methods and judgment standards for various inspection items.
4.1.1 Inspection Item Basic Information
Field Description:
| Field | Description | Required |
|---|---|---|
| Item Code | Unique identifier for inspection item | ✓ |
| Item Name | Name of inspection item | ✓ |
| Equipment Type | Applicable equipment type classification | ✓ |
| Inspection Method | Description of inspection method (e.g., detect using temperature and humidity meter) | - |
| Inspection Standard | Judgment standard (e.g., humidity ≤ 50%RH) | - |
| Inspection Unit | Data unit (e.g., %RH) | - |
| Enabled | Whether to enable this inspection item | - |
| Remarks | Supplementary description information | - |
4.1.2 Inspection Item Status Definition
| Status | Description | Business Scenario |
|---|---|---|
| Enabled | This inspection item is active | Equipment needs to perform this inspection item |
| Disabled | This inspection item is inactive | Temporarily not required to perform this inspection item |
4.1.3 Inspection Item Creation
Operation Steps:
- Navigate to [Equipment Management] → [Equipment Inspection] → [Equipment Inspection Item Management]
- Select [Equipment Category]
- Click [Add] button
- Fill in inspection item basic information
- Click [Confirm] to complete creation
- Submit to inspection manager for approval (if approval process is enabled)
[Tip] Inspection items are configured uniformly by "Equipment Category". Equipment under the same category share inspection items; if equipment differs significantly, it is recommended to split equipment categories.
Feature Screenshot:
Figure 1: Equipment Inspection Item Management Add Function Page
Figure 2: Equipment Inspection Item Management Add Function Page
4.2 Equipment Inspection Entry Management
Equipment Inspection Entry Management is used for operators to enter and submit equipment inspection results, supporting filling in inspection values and judgment results. The system records complete inspection data for traceability and verification.
4.2.1 Inspection Entry Basic Information
Field Description:
| Field | Description | Required |
|---|---|---|
| Inspection Value | Detected data (fill in for numerical items; optional for judgment items) | - |
| Inspection Result | Inspection judgment result (OK / NG) | ✓ |
| Inspector | Inspection personnel | ✓ |
| Shift | Morning shift/Evening shift | ✓ |
4.2.2 Inspection Result Status Definition
| Status | Description | Business Scenario |
|---|---|---|
| OK | Inspection passed | Meets startup conditions |
| NG | Inspection failed | Prohibits equipment operation |
4.2.3 Inspection Entry Methods
| Method | Description | Applicable Scenario |
|---|---|---|
| PDA | Handheld terminal for inspection data entry | No PC workstation (e.g., electrode section) |
| PC | Computer terminal for inspection data entry | Assembly section, finished product section, etc. |
4.2.4 Equipment Inspection Operation
PC Operation Steps:
- Navigate to [Equipment Management] → [Equipment Inspection] → [Equipment Inspection Entry]
- Select [Equipment Category] → View equipment list
- Click [Add Inspection Log] for the target equipment
- Fill in inspection value and select inspection result
- Click [Submit] to complete inspection
- The system controls whether equipment can produce based on inspection results
[Tip] Whether inspection is performed via PC or PDA, it is strongly bound to equipment startup production permissions.
Feature Screenshot:
Figure 1: Equipment Inspection Entry PC Add Function Page
Figure 2: Equipment Inspection Entry PC Add Function Page
PDA Operation Steps:
- Navigate to [Production] → [Equipment Inspection]
- Scan equipment QR code
- The system loads the inspection item list
- Fill in inspection data and select inspection result
- Enter [Inspector] and select shift [Morning/Evening]
- Click [Upload Inspection Information]
- Return to production module to perform production operations
Feature Screenshot:
Figure 1: Equipment Inspection Entry PDA Add Function Page
Figure 2: Equipment Inspection Entry PDA Add Function Page
4.3 Equipment Inspection Log Management
4.3.1 Function Description
Equipment inspection logs are used to record the execution of each inspection, including inspector, inspection time, inspection result, and related data, achieving full-process traceability.
Core Features:
- Inspection record query
- Historical data traceability
4.3.2 Query Conditions
Query Conditions:
| Query Condition | Description |
|---|---|
| Equipment Name | Query specified equipment |
| Device Code | Query specified device code |
| Equipment Category | Filter by equipment category |
| Inspection Date | Query time range |
| Inspection Personnel | Query inspection records by personnel |
4.3.3 Log Field Description
| Field | Description |
|---|---|
| Device Code | Device code of inspected equipment |
| Device Name | Device name of inspected equipment |
| Equipment Category | Equipment category of inspected equipment |
| Total Inspection Items | Number of equipment inspection items |
| Total NG Inspections | Number of NG inspections |
| NG Rate % | NG percentage |
| Inspection Result | OK / NG |
| Operator | Inspection personnel |
| Inspection Time | Inspection execution time |
| Details | View inspection item details |
4.3.4 Log Management Instructions
[Note]
- Inspection logs are critical production data and cannot be deleted arbitrarily
- If modification is needed, it should be corrected through the exception handling process
[Tip] It is recommended to regularly analyze inspection logs to identify potential equipment risks and perform maintenance in advance.
Feature Screenshot:
Figure 1: Equipment Inspection Log Query Function Page
Figure 2: Equipment Inspection Log Query Function Page
5. Common Issues and Handling
5.1 Inspection Anomaly Handling
| Issue Phenomenon | Possible Cause | Handling Method |
|---|---|---|
| Cannot submit inspection | Required fields not filled | Check if inspection result has been selected |
| Abnormal inspection result (NG) | Detected data does not meet standards | Handle equipment issue according to exception process |
| Cannot load inspection items | Inspection items not configured | Contact administrator to configure inspection items |
| PDA cannot submit data | Network exception or incomplete data | Check network or supplement data and resubmit |
[Important] When inspection result is NG, equipment must stop using and be re-inspected after the issue is resolved.
5.2 Inspection Process Anomaly
| Issue Phenomenon | Possible Cause | Handling Method |
|---|---|---|
| Equipment cannot start | Inspection not completed or failed | Complete inspection and ensure result is OK |
| Can produce without inspection | System control not enabled | Check inspection and equipment control binding configuration |
[Note] It is recommended to enable the "Mandatory Inspection Before Startup" mechanism to avoid missed inspection risks.
6. Inspection Data Management Standards
6.1 Data Integrity Requirements
[Important]
To ensure the authenticity and effectiveness of inspection data, the following requirements must be met:
- All equipment must have inspection items configured
- Inspection must be completed before each production
- Inspection results must be filled in truthfully without falsification
- Inspection anomalies must be recorded and handled
- Inspection records must be associated with equipment and personnel
6.2 Data Management Rules
| Rule | Description |
|---|---|
| Data Authenticity | Inspection data must truly reflect equipment status |
| Data Completeness | Inspection records must be complete without missing entries |
| Data Timeliness | Inspection data must be entered in real-time or during the shift |
| Data Relevance | Inspection records must be associated with equipment, personnel, and time |
6.3 Inspection Frequency Recommendations
| Inspection Type | Recommended Frequency | Description |
|---|---|---|
| Startup Inspection | Once per shift/day | Must be performed before startup |
| Process Inspection | According to process requirements | Critical process equipment |
| Routine Inspection | Daily/Weekly | Equipment operation status check |
| Special Inspection | As needed | After anomaly or maintenance |
[Tip]
Different inspection frequencies can be set according to equipment importance to achieve refined management.