HF-MES-manual/en/device_management/equipment_status_management.md

Equipment Status Management

1. Function Overview

The Equipment Status Management function is used for real-time monitoring, recording, and analysis of production site equipment operating status, achieving transparent equipment status, traceable anomalies, and controllable operations.

Core Features:

• Real-time Status Monitoring: View current equipment operating status (Running/Standby/Fault/Offline/Completed/Manual)

2. Term Definitions

2.1 Equipment Status Related Terms

Term	Definition	Description
Equipment Status	Equipment operating condition at a specific point in time	Such as running, standby, fault, offline, completed, manual
Running Status	Equipment is in normal production or processing	Usually indicates equipment is processing
Standby Status	Equipment is powered on but not producing	Can enter production status at any time
Fault Status	Equipment cannot run due to abnormality	Requires repair or manual intervention
Offline Status	Equipment not connected to system or powered off	System cannot obtain real-time data for more than 15 seconds
Completed Status	Equipment is in finished/ended state	Some equipment have completed status (e.g., grading and DCIR equipment). After equipment work ends, it needs to wait for logistics line to pick up or discharge materials. Equipment will be defined as completed status: work completed, waiting for pickup
Manual Status	Equipment is in manual mode	When equipment is in first inspection/patrol/equipment adjustment to manual, this status is mostly for equipment debugging
Status Switch	Process of change between equipment statuses	Such as running → fault → recovery
Status Log	Historical data recording equipment status changes	Includes time, status, duration, etc.

Feature Screenshots:

Figure 1: Equipment Status Management Page

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3. Function Modules

3.1 Equipment Status Monitoring

Equipment status logs are used to record and display all status change information of equipment during production.

Typical Application Scenarios:

• Production managers view equipment operating status in real-time
• Quickly locate fault occurrence time when equipment is abnormal

Equipment Status Data Flow:

flowchart LR
    A[Equipment Power On] --> B[Standby Status]

    %% Normal Production Flow
    B --> C[Running Status]
    C --> D{Processing Completed?}
    D -->|No| C
    D -->|Yes| E[Completed Status]

    %% Post-completion Flow
    E --> F{Materials Picked Up?}
    F -->|No| E
    F -->|Yes| B

    %% Fault Flow
    C --> G{Abnormal?}
    G -->|Yes| H[Fault Status]
    H --> I[Repair Processing]
    I --> B

    %% Manual Flow (Can be inserted into multiple statuses)
    B --> J[Manual Status]
    C --> J
    E --> J
    J --> K[Manual End]
    K --> B

4. Operation Instructions

4.1 Equipment Status Monitoring

Operation Steps:

1. Navigate to [Equipment Management] → [Equipment Status Management] → [Equipment Status Monitoring]
2. Click status (Running / Standby / Fault / Completed / Manual / Offline)
3. The system displays equipment status records that meet the conditions

Feature Screenshots:

Figure 1: Equipment Status Management Running Status Filter

Figure 2: Equipment Status Management Waiting Status Filter

Figure 3: Equipment Status Management Manual Status Filter

5. Status Definitions and Rules

5.1 Status Priority

To prevent equipment from having multiple statuses simultaneously, the system defines status priorities as follows:

Priority	Status	Description
1	Fault Status	Highest priority, equipment abnormal
2	Manual Status	Manual intervention (adjustment/inspection)
3	Running Status	Normal production
4	Completed Status	Processing completed, waiting for pickup
5	Standby Status	Idle, ready for production

[Important] When multiple statuses are satisfied simultaneously, the system displays the highest priority status.

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5.2 Status Judgment Rules

Status	Judgment Rule
Running Status	Equipment has production task and is processing
Standby Status	Equipment is powered on but has no production task
Fault Status	Equipment reports error or stops abnormally
Completed Status	Processing completed but materials not picked up
Manual Status	Manual operation or debugging in progress
Offline Status	System cannot obtain equipment communication for more than 15 seconds, defaults to offline

[Note] Status judgment depends on equipment data collection. If data is abnormal, status may be inaccurate.

5.3 Abnormal Status Upload Rules

Note: The following rules depend on equipment and manufacturer. Need to check if the equipment manufacturer has specific definitions. MES single request only collects unique equipment abnormal code and abnormal information. Abnormal level requires corresponding planning from equipment manufacturer.

During equipment operation, multiple abnormal signals may appear simultaneously (e.g., servo alarm, safety door open, air pressure abnormality). To ensure uniqueness and accuracy of equipment status display, the system must judge according to preset priorities and only display the highest priority abnormal status.

Judgment Principles:

• When multiple abnormalities exist simultaneously, only the highest priority abnormality is displayed
• Low priority abnormalities do not take effect until high priority abnormalities are resolved
• After abnormality recovery, the system automatically re-judges the current highest priority status
• Abnormal status takes priority over all normal statuses (running/standby/completed, etc.)

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Abnormality Priority Example:

Priority	Abnormality Type	Description
1	Servo Motor Abnormality	Affects equipment core motion control, requires immediate shutdown
2	Spindle/Drive Abnormality	Critical execution component abnormality
3	Air Pressure Abnormality	Affects equipment motion stability
4	Safety Door Open	Safety protection triggered, requires manual intervention
5	General Alarm	Non-critical alarm, does not affect core operation

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Judgment Logic Description:

• When "Servo Motor Abnormality" and "Safety Door Open" exist simultaneously, the system/equipment prioritizes judging "Servo Motor Abnormality"
• After high priority abnormality is resolved, if low priority abnormality still exists, it automatically switches to corresponding abnormal status
• If all abnormalities are resolved, equipment returns to normal status (running/standby, etc.)

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[Important] Abnormality priority needs to be configured according to equipment type. Different equipment (e.g., grading equipment, assembly equipment) may have differences.

[Note] If abnormality priority is configured unreasonably, it may lead to misjudgment of actual equipment status on-site. Equipment engineering personnel should participate in defining priorities.

[Tip] It is recommended to bind abnormal codes with priorities for unified system maintenance and expansion.

6. Data Management Requirements

6.1 Data Integrity Requirements

[Important] To ensure accuracy of status analysis, the following data must be complete:

• All equipment must be connected to the system
• Status changes must be uploaded in real-time
• Fault status must record causes
• Manual status must record operation scenarios

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6.2 Data Abnormality Handling

Issue Phenomenon	Possible Cause	Handling Method
Status not updated	Equipment not connected to network	Check equipment connection
Incorrect status	Data collection abnormal	Check collection program
No status records	Status management not enabled	Enable equipment monitoring

[Note] Data abnormalities directly affect equipment analysis results and should be handled promptly.