208 lines
7.2 KiB
Markdown
208 lines
7.2 KiB
Markdown
# SPC Collection Model
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## 1. Function Overview
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The SPC Collection Model belongs to the basic module of the MES system. It is used to configure the result parameter collection points for process units, enabling real-time collection and monitoring of production process data. SPC (Statistical Process Control) is used to monitor the stability of production processes.
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**Core Functions:**
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- SCADA Point Binding: Configure the association relationship between process units and collection points
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- Collection Parameter Management: Manage data collection parameters for collection points
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**Function Screenshot**:
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## 2. Term Explanation
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| Term | Definition | Description |
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|------|------------|-------------|
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| SPC | Statistical Process Control | Used to monitor the stability of production processes |
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| SCADA | Supervisory Control and Data Acquisition | Used for real-time data collection and monitoring |
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| Data Type | Type of collected data | Including first inspection data, result data |
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| Result Parameter | Result parameters of process units | Defines output data after process execution |
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| First Inspection Data | First piece inspection data | Inspection data for the first product produced |
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## 3. Data Model Relationship Description
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### 3.1 SPC Collection Configuration Components
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A complete SPC collection configuration consists of the following four elements:
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```mermaid
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flowchart LR
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subgraph SPC Collection Configuration Elements
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direction TB
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A[Process Unit] --> B[SPC Collection Configuration]
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C[Data Type] --> B
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D[SCADA Point] --> B
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end
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B --> E[Save to Corresponding Data Table]
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```
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| Element | Description | Example |
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|---------|-------------|---------|
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| Process Unit | Which process to configure for | Cell assembly process |
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| Data Type | Business type of the data | First Inspection Data / Result Data |
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| SCADA Point | Source point of the data | TEMP_001 |
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### 3.2 Data Type and Data Table Mapping
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The data type determines which table the data is saved to:
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```mermaid
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flowchart TB
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subgraph Data Type
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DT1["First Inspection Data<br/>(First Inspection)"]
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DT2["Result Data<br/>(Result Data)"]
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end
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subgraph Corresponding Data Table
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T1["First Inspection Data Table<br/>Saves first piece inspection data"]
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T2["Result Parameter Table<br/>Saves process result data"]
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end
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DT1 -->|"Data Type=First Inspection"| T1
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DT2 -->|"Data Type=Result"| T2
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```
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### 3.3 Collection Entry Description
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SCADA data collection has only one entry interface `set_node_data`, with 4 callers:
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```mermaid
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flowchart TB
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subgraph SCADA Collection Entry
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A[set_node_data Interface]
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end
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subgraph Callers
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B[EdgeMange]
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C[EPS]
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D[MES Internal Call]
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E[Device Call]
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end
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B --> A
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C --> A
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D --> A
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E --> A
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style D fill:#90EE90
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```
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| Caller | Description | Relationship with SPC Configuration |
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|--------|-------------|-------------------------------------|
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| EdgeMange | Edge manager push | Does not use SPC configuration |
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| EPS | EPS system push | Does not use SPC configuration |
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| MES Internal Call | MES internal business call | **Uses SPC configuration** |
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| Device Call | Direct device call | Does not use SPC configuration |
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**This function configures the collection rules for "MES Internal Call".**
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### 3.4 MES Internal Call Collection Process
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When MES internal business calls the `set_node_data` interface, the SPC collection configuration determines where the data is saved:
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```mermaid
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sequenceDiagram
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participant MES业务 as MES Internal Business
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participant SCADA as set_node_data Interface
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participant SPC配置 as SPC Collection Configuration
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participant DB as Database
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MES业务->>SCADA: Call set_node_data<br/>Parameters: Point Code, Collected Value
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SCADA->>SPC配置: Query configuration by point code
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SPC配置-->>SCADA: Return: Process Unit, Data Type, SCADA Point
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SCADA->>DB: Save to corresponding data table based on data type
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DB-->>SCADA: Save successful
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SCADA-->>MES业务: Return result
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```
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### 3.5 Configuration Examples
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| Configuration ID | Process Unit | Data Type | Data Table | SCADA Point |
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|-----------------|--------------|-----------|------------|-------------|
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| Config 1 | Cell Assembly Process | First Inspection Data | First Inspection Data Table | TEMP_001 |
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| Config 2 | Cell Assembly Process | Result Data | Result Parameter Table | PRESS_001 |
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| Config 3 | Formation Process | Result Data | Result Parameter Table | VOLT_001 |
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## 4. SPC Collection Model Interaction Flow
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### 4.1 SCADA Point Binding
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#### 4.1.1 Point Binding Description
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Point binding establishes the association between process units and SCADA collection points, enabling automatic collection of production data.
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**Function Screenshot**:
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#### 4.1.2 Add Point Binding
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**Operation Steps:**
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1. Go to [Production Configuration] → [SPC Collection Model] → [SCADA Point Binding]
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2. Click [Add] button
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3. Select the process unit to bind
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4. Select or configure SCADA collection points
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5. Set collection parameters
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6. Click [Save] to complete point binding
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**Field Description:**
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| Field | Description | Required |
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|-------|-------------|----------|
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| Process Unit | Process unit to bind the point | Yes |
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| Point Code | Point code in SCADA system | Yes |
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| Point Name | Descriptive name of the point | Yes |
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| Data Type | Data type of the point, e.g., "Numeric", "Switch" | Yes |
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| Collection Frequency | Data collection frequency in seconds | Yes |
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| Status | Enabled/Disabled | No |
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| Remarks | Other supplementary information | No |
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**[Important]** The point code must match the configuration in the SCADA system, otherwise data collection will fail.
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**[Important]** The same point code cannot be bound to the same process unit repeatedly.
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**Function Screenshot**:
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#### 4.1.3 Edit Point Binding
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**Operation Steps:**
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1. Go to [Production Configuration] → [SPC Collection Model] → [SCADA Point Binding]
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2. Find the binding record to edit in the list
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3. Click [Edit] button
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4. Modify the information to update
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5. Click [Save] to complete modification
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**[Note]** Historical collected data is not affected.
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#### 4.1.4 Delete Point Binding
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**Operation Steps:**
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1. Go to [Production Configuration] → [SPC Collection Model] → [SCADA Point Binding]
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2. Find the binding record to delete in the list
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3. Click [Delete] button
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4. Confirm the delete operation
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**[Note]** After deleting the point binding, subsequent data collection for this point will stop, but collected data will be retained.
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#### 4.1.5 Point Binding Query
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**Query Conditions:**
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| Query Condition | Description |
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|----------------|-------------|
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| Process Unit | Filter by process unit |
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| Point Code | Exact query by point code |
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| Point Name | Fuzzy query by point name |
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| Status | Filter by enabled/disabled status |
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| Creation Time | Filter by creation time range | |