Files
HF-MES-manual/en/quality_control/inspection_management.md
2026-05-12 01:46:34 +08:00

37 KiB
Raw Blame History

Inspection Control

1. Function Overview

Inspection Control belongs to the quality management module of the MES system, used to manage quality inspection activities throughout the entire process from material receiving to finished product shipment. The system provides a complete functional chain including inspection standard definition, inspection plan configuration, sampling scheme maintenance, inspection order generation and execution, supporting multiple inspection scenarios such as IQC (Incoming Quality Control), IPQC (In-process Quality Control), FQC (Final Quality Control), and OQC (Outgoing Quality Control).

Core Functions:

  • Inspection Item Management: Define and maintain specific indicator items that need to be inspected, such as appearance, dimensions, characteristics, etc.
  • Inspection Standard Management: Maintain inspection standard codes, names, and AQL sampling letter mapping tables
  • Inspection Plan Management: Configure inspection plan information such as suppliers and inspection categories for different materials
  • Inspection Plan Items: Configure specific inspection items and sampling schemes for inspection plans
  • Sampling Scheme: Define sampling methods and quantity interval rules for different inspection categories
  • AQL Configuration: Configure Acceptance Quality Limit (AQL) standards, associate inspection standards and inspection levels
  • Inspection Order Management: Create, manage, execute, and cancel inspection orders, track the full process status of inspections
  • Inspection Order Details: Enter measured data, make pass/fail judgments, and confirm results for specific inspection orders

Function Screenshot: Inspection Control Function Screenshot

2. Term Explanation

Term Definition Description
Inspection Control Inspection Control, core quality management module Covers end-to-end management of inspection items, standards, plans, sampling schemes, inspection orders, etc.
Inspection Item Inspection Item, specific indicator item to be inspected Such as appearance count, characteristic count, dimension measurement, characteristic measurement, etc.
Inspection Item Attribute Inspection Item Attribute, classification attribute of inspection items Four types: appearance count, characteristic count, dimension measurement, characteristic measurement
Inspection Standard Inspection Standard, judgment basis for inspection items Includes standard code, name, national standard status, and AQL sampling letter mapping
Inspection Plan Inspection Plan, inspection scheme for materials Defines inspection category, supplier, and other inspection plan information for materials
Inspection Plan Item Inspection Plan Item, specific item in inspection plan Associates inspection items, sampling schemes, inspection levels, etc.
Sampling Plan Sampling Plan, sampling rules for quality inspection Includes sampling method (fixed quantity/fixed ratio), inspection type, and quantity intervals
Sampling Method Sampling Method Fixed quantity sampling or fixed ratio sampling
Sampling Interval Sampling Interval Sampling quantity determined based on inspection quantity range
AQL Acceptance Quality Limit Allowable worst process average quality level during inspection
Inspection Mode Inspection Mode, strictness level of inspection Such as S1, S2, S3, S4, I, II, III, etc.
IQC Incoming Quality Control Quality inspection of purchased materials before storage
IPQC In-process Quality Control Quality inspection of semi-finished products during production
FQC Final Quality Control Quality inspection of finished products after production
OQC Outgoing Quality Control Quality inspection of products before shipment
Inspection Order Inspection Order, execution document for quality inspection Includes inspection order number, material batch, inspection quantity, inspection status, etc.
Inspection Order No Inspection Order No Format: QMS-YYYYMMDD-Sequence, e.g., QMS-20260101-01
Small Sample Inspection Small Sample Inspection Quickly create inspection orders through small sample inspection
Exempt from Inspection Exempt from Inspection Materials marked as exempt from inspection
Inspection Result Inspection Result Pass or Fail
Modify Result Modify Result Manually modified inspection judgment result
Quality Handle Result Quality Handle Result Quality department's handling opinion on inspection results
Sampling Level Sampling Level Strictness level of inspection: normal, tightened, reduced
Measured Value Measured Value Actual measured value of inspection item
Defect Quantity Defect Quantity Number of defective products found during inspection
Single Item Pass Rate Single Item Pass Rate Pass rate of a single inspection item = pass count / total inspection count
Loss Quantity Loss Quantity Number of products lost during inspection

3. Data Model Relationship Description

flowchart TB
    subgraph Basic Configuration
        IS[Inspection Standard]
        II[Inspection Item]
        SM[Sampling Scheme]
    end

    subgraph AQL Configuration
        AC[AQL Configuration]
        AS[AQL Sample Size]
    end

    subgraph Inspection Plan
        IP[Inspection Plan]
        IPI[Inspection Plan Item]
    end

    subgraph Inspection Execution
        IOM[Inspection Order Management]
        IOD[Inspection Order Details]
        IODT[Inspection Order Detail Table]
    end

    IP -->|1:N| IPI
    IPI -->|Reference| II
    IPI -->|Reference| SM
    AC -->|Reference| IS
    AC -->|Reference| AS
    IP -->|Generate| IOM
    IOM -->|1:1| IOD
    IOD -->|Contain| IODT
    IODT -->|Reference| IPI

Relationship Description:

Relationship Type Description
Inspection Plan → Inspection Plan Item 1 to N: One inspection plan contains multiple inspection plan items
Inspection Plan Item → Inspection Item Reference: Inspection plan items reference inspection item configurations
Inspection Plan Item → Sampling Scheme Reference: Inspection plan items reference sampling schemes
AQL Configuration → Inspection Standard Reference: AQL configuration associates inspection standards
AQL Configuration → AQL Sample Size Reference: AQL configuration associates sample size rules
Inspection Plan → Inspection Order Generate: Generate inspection orders for material batches based on inspection plans
Inspection Order → Inspection Order Details 1 to 1: One inspection order corresponds to one inspection detail page
Inspection Order Details → Inspection Order Detail Table Contain: Inspection order details contain detail data for each inspection item

4. Inspection Control Interaction Flow

4.1 Inspection Item Management

4.1.1 Inspection Item Description

Inspection items are specific indicators that need to be inspected in quality management. The system classifies inspection items into four categories by attribute: appearance count, characteristic count, dimension measurement, and characteristic measurement. Each inspection item needs to define code, name, attribute, inspection standard, unit, inspection tool, inspection method, etc.

Inspection items are the basic data for inspection plan items and inspection order details. After being referenced by inspection plan items, corresponding inspection item information is displayed during inspection execution.

Function Screenshot: Inspection Item List Screenshot

4.1.2 Add Inspection Item

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Item]
  2. Click [Add] button
  3. Fill in basic inspection item information
  4. Click [Save] to complete inspection item creation

Field Description:

Field Description Required
Inspection Item Code Unique identification code of inspection item Yes
Inspection Item Name Name of inspection item Yes
Inspection Item Attribute Classification attribute of inspection item: appearance count, characteristic count, dimension measurement, characteristic measurement Yes
Inspection Category Inspection category, such as IQC, FQC, OQC, etc. Yes
Inspection Standard Associated inspection standard for AQL sampling judgment Yes
Unit Measurement unit of inspection item, such as mm, mΩ, %, ℃, etc. Yes
Inspection Tool Tool or equipment used for inspection No
Inspection Method Specific method description for inspection No
Process Requirement Process standard requirements for inspection No
Remarks Other supplementary information No

[Important] Once an inspection item is referenced by an inspection plan item, it cannot be deleted. [Note] The inspection item code cannot be modified after creation. Please confirm carefully when creating.

Function Screenshots: Add Inspection Item Screenshot 1 Add Inspection Item Screenshot 2

4.2 Inspection Standard Management

4.2.1 Inspection Standard Description

Inspection standards are the judgment basis for quality inspection, defining the mapping relationship between AQL sampling letters and batch ranges. Each inspection standard contains a sampling mapping table (Mapping), which defines the AQL sampling letters (S1, S2, S3, S4, I, II, III) corresponding to different batch ranges, used to find the corresponding sample quantity in the AQL sample size table.

Function Screenshot: Inspection Standard List Screenshot

4.2.2 Add Inspection Standard

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Standard]
  2. Click [Add] button
  3. Fill in inspection standard code and name
  4. Select whether it is a national standard
  5. Click [Save] to complete inspection standard creation

Field Description:

Field Description Required
Inspection Standard Code Unique identification code of inspection standard Yes
Inspection Standard Name Name of inspection standard Yes
Is National Standard Whether it is a national standard, such as GB/T 2828.1 Yes
Remarks Other supplementary information No

[Important] Once an inspection standard is referenced by AQL configuration, it cannot be deleted.

Function Screenshots: Add Inspection Standard Screenshot 1 Add Inspection Standard Screenshot 2

4.2.3 View Inspection Standard Mapping Table

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Standard]
  2. Click [View] button for the inspection standard to view
  3. Inspection standard mapping table page pops up

Mapping Table Description:

The mapping table shows the AQL sampling letters (i.e., sample size codes) corresponding to different batch ranges. This mapping table follows GB/T 2828.1 standard and automatically matches the corresponding sampling letter based on the batch range.

Mapping Table Field Description
Batch Range Start Lower limit of inspection batch
Batch Range End Upper limit of inspection batch
S1 ~ S4 Sample size codes for special inspection levels
I ~ III Sample size codes for general inspection levels

Function Screenshots: Inspection Standard Mapping Table Screenshot 1 Inspection Standard Mapping Table Screenshot 2

4.3 Inspection Plan Management

4.3.1 Inspection Plan Description

Inspection plan is the inspection scheme configured for each material, defining basic inspection information for materials, including inspection category, supplier, etc. Inspection plan is the bridge connecting materials and inspection execution. When applying for inspection, the system automatically matches corresponding inspection items and sampling rules based on the inspection plan.

Function Screenshot: Inspection Scheme Maintenance Screenshot

4.3.2 Add Inspection Plan

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Plan]
  2. Click [Add] button
  3. Select material code (system automatically brings out material name and unit)
  4. Select supplier
  5. Select material inspection category (IQC/FQC/OQC, etc.)
  6. Click [Save] to complete inspection plan creation

Field Description:

Field Description Required
Material Code Select material to inspect Yes
Material Name Automatically brought out by selected material Auto
Unit Automatically brought out by selected material Auto
Supplier Material supplier Yes
Material Inspection Category Inspection category, such as IQC, FQC, OQC, in-stock inspection, line-side inspection, etc. Yes
Remarks Other supplementary information No

[Important] Once an inspection plan is referenced by an inspection order, it cannot be deleted. [Note] Inspection plan items (inspection items) need to be configured before inspection can be executed normally.

Function Screenshots: Add Inspection Scheme Screenshot 1 Add Inspection Scheme Screenshot 2

4.3.3 View Inspection Scheme

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Plan]
  2. Click [View Scheme] button for the corresponding row
  3. Enter inspection plan items page to view inspection item configuration under this plan

4.4 Inspection Plan Item Management

4.4.1 Inspection Plan Item Description

Inspection plan items are specific inspection entries of inspection plans, defining which items need to be inspected under this plan, what sampling scheme to use, what inspection level to adopt, etc. Each inspection plan can configure multiple inspection plan items, and each inspection plan item corresponds to one inspection item.

Function Screenshot: Inspection Scheme Maintenance Screenshot

4.4.2 Add Inspection Plan Item

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Plan]
  2. Click [View Scheme] button for the corresponding row to enter inspection plan items page
  3. Click [Add] button
  4. Select inspection item
  5. Select sampling scheme
  6. Select inspection level (normal/tightened/reduced)
  7. Fill in parameters such as AC (acceptance number) and RE (rejection number)
  8. Click [Save] to complete inspection plan item creation

Field Description:

Field Description Required
Inspection Item Select from inspection item library, system automatically brings out item code, name and standard Yes
Sampling Scheme Select from sampling scheme library, system automatically matches sampling quantity based on inspection quantity Yes
Inspection Level Strictness level of inspection: normal/tightened/reduced Yes
AC (Acceptance Number) Accept, maximum number of non-conforming units allowed Yes
RE (Rejection Number) Reject, minimum number of non-conforming units at which judgment is non-conforming Yes
Lower Limit Lower specification limit of inspection item (for measurement-type items) Conditional
Standard Value Standard specification value of inspection item Conditional
Upper Limit Upper specification limit of inspection item (for measurement-type items) Conditional
Planned Sampling Quantity Automatically calculated based on sampling scheme and inspection quantity Auto
Remarks Other supplementary information No

[Important] After inspection plan items are configured, corresponding inspection details will be generated according to this configuration during inspection order execution.

Function Screenshots: View Inspection Scheme Item Screenshot 1 View Inspection Scheme Item Screenshot 2

4.5 Sampling Scheme Management

4.5.1 Sampling Scheme Description

Sampling scheme defines sampling methods and corresponding quantity interval rules for different inspection types. Each sampling scheme includes scheme code, scheme name, sampling method (fixed quantity or fixed ratio), inspection type (IQC/FQC/OQC), and sampling interval details.

Sampling interval details are a key configuration that defines rules for matching corresponding sampling quantities based on inspection quantity ranges. For example: 28 inspection quantity samples 2 items, 915 samples 3 items, etc.

Function Screenshot: Sampling Scheme List Screenshot

4.5.2 Add Sampling Scheme

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Sampling Scheme]
  2. Click [Add] button
  3. Fill in scheme code and scheme name
  4. Select sampling method (fixed quantity or fixed ratio)
  5. Select inspection type (IQC/FQC/OQC)
  6. Click [Edit] button (edit icon) for the corresponding row to pop up sampling interval configuration dialog
  7. Configure sampling interval details: set quantity upper and lower limits and sample quantity
  8. Click [Save] in the dialog to complete interval configuration
  9. Check the row and click [Save] to save the scheme to the database

Field Description:

Field Description Required
Scheme Code Unique identification code of sampling scheme Yes
Scheme Name Name of sampling scheme Yes
Sampling Method Fixed quantity or fixed ratio Yes
Inspection Type Inspection category, such as IQC, FQC, OQC Yes
Remarks Other supplementary information No

Sampling Interval Detail Field Description:

Field Description Required
Lower Limit Lower limit of inspection quantity interval Yes
Upper Limit Upper limit of inspection quantity interval Yes
Normal Sample Quantity Sampling quantity under normal inspection level Yes
Tightened Sample Quantity Sampling quantity under tightened inspection level No
Reduced Sample Quantity Sampling quantity under reduced inspection level No

[Important] Once a sampling scheme is referenced by an inspection plan item, it cannot be deleted.

Function Screenshots: Sampling Interval Configuration Dialog Screenshot 1 Sampling Interval Configuration Dialog Screenshot 2

4.6 AQL Configuration Management

4.6.1 AQL Configuration Description

AQL (Acceptance Quality Limit) configuration defines the acceptable quality level for quality inspection. AQL configuration associates inspection standards and inspection levels, used to determine sampling quantity and acceptance/rejection criteria during inspection based on batch range and AQL value.

Function Screenshot: AQL Configuration List Screenshot

4.6.2 Add AQL Configuration

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [AQL Configuration]
  2. Click [Add] button
  3. Fill in acceptance quality limit code and name
  4. Select status (enabled/disabled)
  5. Select inspection level
  6. Select inspection standard
  7. Click [Save] to complete AQL configuration creation

Field Description:

Field Description Required
Acceptance Quality Limit Code Unique identification code of AQL configuration Yes
Acceptance Quality Limit Name Name of AQL configuration Yes
Status Enabled or disabled Yes
Inspection Level Inspection level Yes
Inspection Standard Associated inspection standard (includes AQL sampling letter mapping table) Yes
Remarks Other supplementary information No

Function Screenshots: Add AQL Configuration Screenshot 1 Add AQL Configuration Screenshot 2

4.6.3 View AQL Sample Size

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [AQL Configuration]
  2. Click [Edit] or [View] button for the corresponding row
  3. Enter AQL sample size page to view the AQL sample size rule table under this configuration

The AQL sample size rule table defines the sample quantities and acceptance/rejection criteria corresponding to different AQL sampling letters (found from inspection standard mapping table based on batch range) crossed with different AQL values.

[Important] Once an AQL configuration is referenced by an inspection plan item, it cannot be deleted.

Function Screenshots: AQL Sample Size View Screenshot 1 AQL Sample Size View Screenshot 2 AQL Sample Size View Screenshot 3

4.7 Inspection Order Management

4.7.1 Inspection Order Description

Inspection order is the execution document for quality inspection. When materials need inspection, create inspection orders through small sample inspection function, and the system automatically generates inspection order numbers (format: QMS-YYYYMMDD-Sequence, e.g., QMS-20260101-01). Inspection orders record complete information such as material batch, inspection quantity, inspector, inspection result, etc.

Inspection order status is divided into four types:

  • PENDING: Inspection order created, waiting for inspector to execute inspection
  • UNCONFIRMED: Inspection completed, waiting for result confirmation
  • CONFIRMED: Inspection result confirmed
  • CLOSED: Inspection order closed

Function Screenshot: Inspection Order List Screenshot

4.7.2 Add Inspection Order (Small Sample Inspection)

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Order Management]
  2. Click [Add Small Sample Inspection] button
  3. Fill in inspection information in the pop-up dialog
  4. Select material code
  5. Fill in material batch and inspection quantity
  6. Select whether it is IQC small sample
  7. Select whether it is exempt from inspection
  8. Click [OK] to complete inspection order creation

Field Description:

Field Description Required
Inspection Order Number Automatically generated by system, format QMS-YYYYMMDD-Sequence Auto
Material Code Select from inspection plan, system automatically brings out material name and inspection category Yes
Material Batch Batch number of material being inspected Yes
Inspection Quantity Number of products to inspect Yes
Applicant Current logged-in user, system defaults Auto
Is IQC Small Sample Whether it is incoming small sample inspection No
Is Exempt from Inspection Whether the material is exempt from inspection No

[Note] Material code must exist in inspection plan, otherwise inspection order cannot be created.

Function Screenshot: Add Small Sample Inspection Dialog Screenshot

4.7.3 Execute Inspection

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Order Management]
  2. Find inspection orders with status "PENDING" or "UNCONFIRMED"
  3. Click [Inspect] button for the corresponding row
  4. Enter inspection order details page to input inspection data and make pass/fail judgment

Function Screenshots: Execute Inspection Screenshot 1 Execute Inspection Screenshot 2

4.7.4 Modify Inspection Order

Only inspection orders with "PENDING" status can be modified. When modifying, the small sample inspection dialog pops up, and material code, material batch, inspection quantity, etc. can be modified.

4.7.5 Cancel Inspection Order

Only inspection orders with "PENDING" status can be canceled.

Operation Steps:

  1. Go to [Quality Management] → [Inspection Control] → [Inspection Order Management]
  2. Find inspection orders with status "PENDING"
  3. Click [Cancel] button for the corresponding row
  4. Confirm cancellation

[Important] Cancellation cannot be undone. Please proceed with caution.

4.7.6 Inspection Order Query

Query Conditions:

Query Condition Description
Inspection Order Number Exact query by inspection order number
Material Batch Fuzzy query by material batch
Customer/Supplier Query by customer or supplier name
Material Inspection Category Filter by inspection category, such as IQC, IQC_SPECIAL, IPQC, OQC
Inspection Order Status Filter by status: pending, unconfirmed, confirmed, closed
Inspector Query by inspector name
Sample Expiry Date (Start) Filter by sample inspection expiry date start
Sample Expiry Date (End) Filter by sample inspection expiry date end
Modifier Query by modifier name
Modification Date (Start) Filter by modification date start
Modification Date (End) Filter by modification date end

Inspection Order List Field Description:

Field Description
Inspection Order Number Unique number of inspection order, format QMS-YYYYMMDD-Sequence
Material Batch Batch number of material being inspected
Supplier Batch Supplier's batch number
Material Code Material code
Material Name Material name
Customer/Supplier Associated supplier name
Material Inspection Category Inspection category, such as IQC, FQC, OQC, etc.
IQC Small Sample Whether it is IQC small sample inspection
Is Exempt from Inspection Whether the material is exempt from inspection
Inspection Quantity Number of products being inspected
Inspection Unit Measurement unit for inspection
Application Date Inspection application date
Applicant Inspection applicant name
Inspection Order Status Pending/Unconfirmed/Confirmed/Closed
Inspection Date Inspection execution date
Inspector Inspector name
Inspection Result Inspection judgment result
Sample Inspection Expiry Date Expiry date for sample inspection
Loss Quantity Number of products lost during inspection
Modified Result Manually modified inspection result
Quality Handle Result Quality department's handling opinion
Modifier Last modifier name
Modification Time Last modification datetime
Merged Inspection Order Associated inspection order number when merging batch inspections
Remarks Other supplementary information
Inspection Validity Expiry date for inspection result

4.8 Inspection Order Details (Inspection Execution)

4.8.1 Inspection Order Details Description

The inspection order details page is the core working interface for inspectors to execute inspections. The top of the page displays basic information of the inspection order (material batch, material name, customer/supplier, inspection quantity), the middle provides inspection result judgment buttons (Pass/Fail/Auto Judgment), and the bottom organizes and displays inspection item details of different attributes in four tabs.

The four tabs are:

  • Appearance Count: Appearance inspection items, inspected by counting method
  • Characteristic Count: Characteristic inspection items, inspected by counting method
  • Dimension Measurement: Dimension inspection items, enter measured values for judgment
  • Characteristic Measurement: Characteristic inspection items, enter measured values for judgment

Function Screenshot: Inspection Order Details Page Screenshot

4.8.2 Inspection Information Entry

Header Field Description:

Field Description Required
Material Batch Batch number of material being inspected (read-only) -
Material Name Material name (read-only) -
Customer/Supplier Supplier name (read-only) -
Inspection Quantity Inspection quantity (read-only) -
Inspector Inspector, select from dropdown list Yes
Loss Quantity Number of products lost during inspection Yes
Inspection Result Final judgment result of inspection (read-only, set by auto judgment or pass/fail buttons) -
Modified Result Manually modified judgment result, optional pass/fail No
Remarks Other supplementary information No

4.8.3 Counting Inspection (Appearance Count/Characteristic Count)

Table column description for counting inspection tabs:

Column Name Description
Inspection Item Name Name of inspection item
Inspection Standard Standard for inspection item
Planned Sampling Quantity Planned sampling quantity calculated based on sampling scheme
Actual Sampling Quantity Actual number of products inspected
Standard Value Standard specification value for inspection
Defect Quantity Number of non-conforming products found during inspection
Single Item Pass Rate Pass rate of single inspection item = (actual sampling quantity - defect quantity) / actual sampling quantity × 100%
Single Item Result Judgment result of single inspection item (pass/fail)
Unit Measurement unit of inspection item
Measured Details Click to view measured data details for this inspection item
Remarks Other supplementary information

4.8.4 Measurement Inspection (Dimension Measurement/Characteristic Measurement)

Table column description for measurement inspection tabs:

Column Name Description
Inspection Item Name Name of inspection item
Inspection Standard Standard for inspection item
Planned Sampling Quantity Planned sampling quantity calculated based on sampling scheme
Actual Sampling Quantity Actual number of products measured
Lower Limit Lower specification limit of inspection item
Standard Value Standard specification value of inspection item
Upper Limit Upper specification limit of inspection item
Measured Value Click to view measured data detail list
Defect Quantity Number of non-conforming products found during inspection
Single Item Pass Rate Pass rate of single inspection item = (actual sampling quantity - defect quantity) / actual sampling quantity × 100%
Single Item Result Judgment result of single inspection item (pass/fail)
Unit Measurement unit of inspection item
Measured Details Click to enter measured data for this inspection item
Remarks Other supplementary information

Measured Details Dialog Description:

Click [Measured Details] button to pop up measured data entry dialog. In the dialog, enter measured values for each inspection object one by one and judge pass/fail for each.

Field Description
Inspection Object Code Barcode or identification code of inspected product
Measured Value Actual measured value
Is Pass Judge whether this record passes

Function Screenshot: Measured Details Dialog Screenshot

4.8.5 Inspection Result Judgment

Operation Steps:

  1. Enter inspection order details page
  2. Complete measured data entry for each inspection item
  3. Use one of the following three methods for result judgment:

Method 1: Pass Judgment

  • Click [Pass] button
  • System automatically sets modified result to "Pass"

Method 2: Fail Judgment

  • Click [Fail] button
  • System automatically sets modified result to "Fail"

Method 3: Auto Judgment

  • Click [Auto Judgment] button
  • System first checks whether actual sampling quantity of each inspection item meets planned sampling quantity requirement
    • If not met, system prompts "Some inspection items have not reached the specified sampling quantity"
  • If sampling quantity of all inspection items meets requirements, system automatically summarizes defect quantities
    • No defects: judge as "Pass"
    • Has defects: judge as "Fail"
  • System automatically saves inspection result

[Important] Before auto judgment, ensure actual sampling quantity of all inspection items has reached planned sampling quantity, otherwise auto judgment cannot be performed. [Note] Once inspection result is saved, it will affect subsequent processes such as material storage/shipment.

5. Query Operations

5.1 Inspection Item Query

Query Conditions:

Query Condition Description
Inspection Item Code Exact query by code
Inspection Item Name Fuzzy query by name
Inspection Item Attribute Filter by attribute: appearance count/characteristic count/dimension measurement/characteristic measurement
Inspection Category Filter by inspection category

5.2 Inspection Standard Query

Query Conditions:

Query Condition Description
Inspection Standard Code Exact query by code
Inspection Standard Name Fuzzy query by name

5.3 Inspection Plan Query

Query Conditions:

Query Condition Description
Material Code/Name Query by material information
Inspection Category Filter by inspection category

5.4 Sampling Scheme Query

Query Conditions:

Query Condition Description
Scheme Code Exact query by scheme code
Scheme Name Fuzzy query by scheme name

5.5 AQL Configuration Query

Query Conditions:

Query Condition Description
Acceptance Quality Limit Code Exact query by code
Acceptance Quality Limit Name Fuzzy query by name

6. Operation Notes

  1. Data Reference Relationship: Inspection Standard → AQL Configuration → Inspection Plan Item → Inspection Order. Upper-level data cannot be deleted once referenced by lower-level data. Please confirm carefully when creating.
  2. Inspection Order Number Rule: Inspection order number format is QMS-YYYYMMDD-NN, automatically generated by system and incremented daily.
  3. Sampling Quantity Calculation: Planned sampling quantity is automatically calculated based on inspection quantity of inspection order and sampling scheme associated in inspection plan item, matching corresponding sample quantity with reference to inspection level (normal/tightened/reduced).
  4. Auto Judgment Condition: Auto judgment requires actual sampling quantity of all inspection items to reach planned sampling quantity, otherwise user will be prompted.
  5. Exempt from Inspection Materials: Materials marked as exempt from inspection will skip the inspection process and be directly regarded as pass.
  6. Inspection Result Impact: Inspection results directly affect subsequent flow of material batches (storage/return/production, etc.). Please ensure inspection data accuracy.