37 KiB
Inspection Control
1. Function Overview
Inspection Control belongs to the quality management module of the MES system, used to manage quality inspection activities throughout the entire process from material receiving to finished product shipment. The system provides a complete functional chain including inspection standard definition, inspection plan configuration, sampling scheme maintenance, inspection order generation and execution, supporting multiple inspection scenarios such as IQC (Incoming Quality Control), IPQC (In-process Quality Control), FQC (Final Quality Control), and OQC (Outgoing Quality Control).
Core Functions:
- Inspection Item Management: Define and maintain specific indicator items that need to be inspected, such as appearance, dimensions, characteristics, etc.
- Inspection Standard Management: Maintain inspection standard codes, names, and AQL sampling letter mapping tables
- Inspection Plan Management: Configure inspection plan information such as suppliers and inspection categories for different materials
- Inspection Plan Items: Configure specific inspection items and sampling schemes for inspection plans
- Sampling Scheme: Define sampling methods and quantity interval rules for different inspection categories
- AQL Configuration: Configure Acceptance Quality Limit (AQL) standards, associate inspection standards and inspection levels
- Inspection Order Management: Create, manage, execute, and cancel inspection orders, track the full process status of inspections
- Inspection Order Details: Enter measured data, make pass/fail judgments, and confirm results for specific inspection orders
2. Term Explanation
| Term | Definition | Description |
|---|---|---|
| Inspection Control | Inspection Control, core quality management module | Covers end-to-end management of inspection items, standards, plans, sampling schemes, inspection orders, etc. |
| Inspection Item | Inspection Item, specific indicator item to be inspected | Such as appearance count, characteristic count, dimension measurement, characteristic measurement, etc. |
| Inspection Item Attribute | Inspection Item Attribute, classification attribute of inspection items | Four types: appearance count, characteristic count, dimension measurement, characteristic measurement |
| Inspection Standard | Inspection Standard, judgment basis for inspection items | Includes standard code, name, national standard status, and AQL sampling letter mapping |
| Inspection Plan | Inspection Plan, inspection scheme for materials | Defines inspection category, supplier, and other inspection plan information for materials |
| Inspection Plan Item | Inspection Plan Item, specific item in inspection plan | Associates inspection items, sampling schemes, inspection levels, etc. |
| Sampling Plan | Sampling Plan, sampling rules for quality inspection | Includes sampling method (fixed quantity/fixed ratio), inspection type, and quantity intervals |
| Sampling Method | Sampling Method | Fixed quantity sampling or fixed ratio sampling |
| Sampling Interval | Sampling Interval | Sampling quantity determined based on inspection quantity range |
| AQL | Acceptance Quality Limit | Allowable worst process average quality level during inspection |
| Inspection Mode | Inspection Mode, strictness level of inspection | Such as S1, S2, S3, S4, I, II, III, etc. |
| IQC | Incoming Quality Control | Quality inspection of purchased materials before storage |
| IPQC | In-process Quality Control | Quality inspection of semi-finished products during production |
| FQC | Final Quality Control | Quality inspection of finished products after production |
| OQC | Outgoing Quality Control | Quality inspection of products before shipment |
| Inspection Order | Inspection Order, execution document for quality inspection | Includes inspection order number, material batch, inspection quantity, inspection status, etc. |
| Inspection Order No | Inspection Order No | Format: QMS-YYYYMMDD-Sequence, e.g., QMS-20260101-01 |
| Small Sample Inspection | Small Sample Inspection | Quickly create inspection orders through small sample inspection |
| Exempt from Inspection | Exempt from Inspection | Materials marked as exempt from inspection |
| Inspection Result | Inspection Result | Pass or Fail |
| Modify Result | Modify Result | Manually modified inspection judgment result |
| Quality Handle Result | Quality Handle Result | Quality department's handling opinion on inspection results |
| Sampling Level | Sampling Level | Strictness level of inspection: normal, tightened, reduced |
| Measured Value | Measured Value | Actual measured value of inspection item |
| Defect Quantity | Defect Quantity | Number of defective products found during inspection |
| Single Item Pass Rate | Single Item Pass Rate | Pass rate of a single inspection item = pass count / total inspection count |
| Loss Quantity | Loss Quantity | Number of products lost during inspection |
3. Data Model Relationship Description
flowchart TB
subgraph Basic Configuration
IS[Inspection Standard]
II[Inspection Item]
SM[Sampling Scheme]
end
subgraph AQL Configuration
AC[AQL Configuration]
AS[AQL Sample Size]
end
subgraph Inspection Plan
IP[Inspection Plan]
IPI[Inspection Plan Item]
end
subgraph Inspection Execution
IOM[Inspection Order Management]
IOD[Inspection Order Details]
IODT[Inspection Order Detail Table]
end
IP -->|1:N| IPI
IPI -->|Reference| II
IPI -->|Reference| SM
AC -->|Reference| IS
AC -->|Reference| AS
IP -->|Generate| IOM
IOM -->|1:1| IOD
IOD -->|Contain| IODT
IODT -->|Reference| IPI
Relationship Description:
| Relationship Type | Description |
|---|---|
| Inspection Plan → Inspection Plan Item | 1 to N: One inspection plan contains multiple inspection plan items |
| Inspection Plan Item → Inspection Item | Reference: Inspection plan items reference inspection item configurations |
| Inspection Plan Item → Sampling Scheme | Reference: Inspection plan items reference sampling schemes |
| AQL Configuration → Inspection Standard | Reference: AQL configuration associates inspection standards |
| AQL Configuration → AQL Sample Size | Reference: AQL configuration associates sample size rules |
| Inspection Plan → Inspection Order | Generate: Generate inspection orders for material batches based on inspection plans |
| Inspection Order → Inspection Order Details | 1 to 1: One inspection order corresponds to one inspection detail page |
| Inspection Order Details → Inspection Order Detail Table | Contain: Inspection order details contain detail data for each inspection item |
4. Inspection Control Interaction Flow
4.1 Inspection Item Management
4.1.1 Inspection Item Description
Inspection items are specific indicators that need to be inspected in quality management. The system classifies inspection items into four categories by attribute: appearance count, characteristic count, dimension measurement, and characteristic measurement. Each inspection item needs to define code, name, attribute, inspection standard, unit, inspection tool, inspection method, etc.
Inspection items are the basic data for inspection plan items and inspection order details. After being referenced by inspection plan items, corresponding inspection item information is displayed during inspection execution.
4.1.2 Add Inspection Item
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Item]
- Click [Add] button
- Fill in basic inspection item information
- Click [Save] to complete inspection item creation
Field Description:
| Field | Description | Required |
|---|---|---|
| Inspection Item Code | Unique identification code of inspection item | Yes |
| Inspection Item Name | Name of inspection item | Yes |
| Inspection Item Attribute | Classification attribute of inspection item: appearance count, characteristic count, dimension measurement, characteristic measurement | Yes |
| Inspection Category | Inspection category, such as IQC, FQC, OQC, etc. | Yes |
| Inspection Standard | Associated inspection standard for AQL sampling judgment | Yes |
| Unit | Measurement unit of inspection item, such as mm, mΩ, %, ℃, etc. | Yes |
| Inspection Tool | Tool or equipment used for inspection | No |
| Inspection Method | Specific method description for inspection | No |
| Process Requirement | Process standard requirements for inspection | No |
| Remarks | Other supplementary information | No |
[Important] Once an inspection item is referenced by an inspection plan item, it cannot be deleted. [Note] The inspection item code cannot be modified after creation. Please confirm carefully when creating.
4.2 Inspection Standard Management
4.2.1 Inspection Standard Description
Inspection standards are the judgment basis for quality inspection, defining the mapping relationship between AQL sampling letters and batch ranges. Each inspection standard contains a sampling mapping table (Mapping), which defines the AQL sampling letters (S1, S2, S3, S4, I, II, III) corresponding to different batch ranges, used to find the corresponding sample quantity in the AQL sample size table.
4.2.2 Add Inspection Standard
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Standard]
- Click [Add] button
- Fill in inspection standard code and name
- Select whether it is a national standard
- Click [Save] to complete inspection standard creation
Field Description:
| Field | Description | Required |
|---|---|---|
| Inspection Standard Code | Unique identification code of inspection standard | Yes |
| Inspection Standard Name | Name of inspection standard | Yes |
| Is National Standard | Whether it is a national standard, such as GB/T 2828.1 | Yes |
| Remarks | Other supplementary information | No |
[Important] Once an inspection standard is referenced by AQL configuration, it cannot be deleted.
4.2.3 View Inspection Standard Mapping Table
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Standard]
- Click [View] button for the inspection standard to view
- Inspection standard mapping table page pops up
Mapping Table Description:
The mapping table shows the AQL sampling letters (i.e., sample size codes) corresponding to different batch ranges. This mapping table follows GB/T 2828.1 standard and automatically matches the corresponding sampling letter based on the batch range.
| Mapping Table Field | Description |
|---|---|
| Batch Range Start | Lower limit of inspection batch |
| Batch Range End | Upper limit of inspection batch |
| S1 ~ S4 | Sample size codes for special inspection levels |
| I ~ III | Sample size codes for general inspection levels |
4.3 Inspection Plan Management
4.3.1 Inspection Plan Description
Inspection plan is the inspection scheme configured for each material, defining basic inspection information for materials, including inspection category, supplier, etc. Inspection plan is the bridge connecting materials and inspection execution. When applying for inspection, the system automatically matches corresponding inspection items and sampling rules based on the inspection plan.
4.3.2 Add Inspection Plan
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Plan]
- Click [Add] button
- Select material code (system automatically brings out material name and unit)
- Select supplier
- Select material inspection category (IQC/FQC/OQC, etc.)
- Click [Save] to complete inspection plan creation
Field Description:
| Field | Description | Required |
|---|---|---|
| Material Code | Select material to inspect | Yes |
| Material Name | Automatically brought out by selected material | Auto |
| Unit | Automatically brought out by selected material | Auto |
| Supplier | Material supplier | Yes |
| Material Inspection Category | Inspection category, such as IQC, FQC, OQC, in-stock inspection, line-side inspection, etc. | Yes |
| Remarks | Other supplementary information | No |
[Important] Once an inspection plan is referenced by an inspection order, it cannot be deleted. [Note] Inspection plan items (inspection items) need to be configured before inspection can be executed normally.
4.3.3 View Inspection Scheme
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Plan]
- Click [View Scheme] button for the corresponding row
- Enter inspection plan items page to view inspection item configuration under this plan
4.4 Inspection Plan Item Management
4.4.1 Inspection Plan Item Description
Inspection plan items are specific inspection entries of inspection plans, defining which items need to be inspected under this plan, what sampling scheme to use, what inspection level to adopt, etc. Each inspection plan can configure multiple inspection plan items, and each inspection plan item corresponds to one inspection item.
4.4.2 Add Inspection Plan Item
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Plan]
- Click [View Scheme] button for the corresponding row to enter inspection plan items page
- Click [Add] button
- Select inspection item
- Select sampling scheme
- Select inspection level (normal/tightened/reduced)
- Fill in parameters such as AC (acceptance number) and RE (rejection number)
- Click [Save] to complete inspection plan item creation
Field Description:
| Field | Description | Required |
|---|---|---|
| Inspection Item | Select from inspection item library, system automatically brings out item code, name and standard | Yes |
| Sampling Scheme | Select from sampling scheme library, system automatically matches sampling quantity based on inspection quantity | Yes |
| Inspection Level | Strictness level of inspection: normal/tightened/reduced | Yes |
| AC (Acceptance Number) | Accept, maximum number of non-conforming units allowed | Yes |
| RE (Rejection Number) | Reject, minimum number of non-conforming units at which judgment is non-conforming | Yes |
| Lower Limit | Lower specification limit of inspection item (for measurement-type items) | Conditional |
| Standard Value | Standard specification value of inspection item | Conditional |
| Upper Limit | Upper specification limit of inspection item (for measurement-type items) | Conditional |
| Planned Sampling Quantity | Automatically calculated based on sampling scheme and inspection quantity | Auto |
| Remarks | Other supplementary information | No |
[Important] After inspection plan items are configured, corresponding inspection details will be generated according to this configuration during inspection order execution.
4.5 Sampling Scheme Management
4.5.1 Sampling Scheme Description
Sampling scheme defines sampling methods and corresponding quantity interval rules for different inspection types. Each sampling scheme includes scheme code, scheme name, sampling method (fixed quantity or fixed ratio), inspection type (IQC/FQC/OQC), and sampling interval details.
Sampling interval details are a key configuration that defines rules for matching corresponding sampling quantities based on inspection quantity ranges. For example: 28 inspection quantity samples 2 items, 915 samples 3 items, etc.
4.5.2 Add Sampling Scheme
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Sampling Scheme]
- Click [Add] button
- Fill in scheme code and scheme name
- Select sampling method (fixed quantity or fixed ratio)
- Select inspection type (IQC/FQC/OQC)
- Click [Edit] button (edit icon) for the corresponding row to pop up sampling interval configuration dialog
- Configure sampling interval details: set quantity upper and lower limits and sample quantity
- Click [Save] in the dialog to complete interval configuration
- Check the row and click [Save] to save the scheme to the database
Field Description:
| Field | Description | Required |
|---|---|---|
| Scheme Code | Unique identification code of sampling scheme | Yes |
| Scheme Name | Name of sampling scheme | Yes |
| Sampling Method | Fixed quantity or fixed ratio | Yes |
| Inspection Type | Inspection category, such as IQC, FQC, OQC | Yes |
| Remarks | Other supplementary information | No |
Sampling Interval Detail Field Description:
| Field | Description | Required |
|---|---|---|
| Lower Limit | Lower limit of inspection quantity interval | Yes |
| Upper Limit | Upper limit of inspection quantity interval | Yes |
| Normal Sample Quantity | Sampling quantity under normal inspection level | Yes |
| Tightened Sample Quantity | Sampling quantity under tightened inspection level | No |
| Reduced Sample Quantity | Sampling quantity under reduced inspection level | No |
[Important] Once a sampling scheme is referenced by an inspection plan item, it cannot be deleted.
4.6 AQL Configuration Management
4.6.1 AQL Configuration Description
AQL (Acceptance Quality Limit) configuration defines the acceptable quality level for quality inspection. AQL configuration associates inspection standards and inspection levels, used to determine sampling quantity and acceptance/rejection criteria during inspection based on batch range and AQL value.
4.6.2 Add AQL Configuration
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [AQL Configuration]
- Click [Add] button
- Fill in acceptance quality limit code and name
- Select status (enabled/disabled)
- Select inspection level
- Select inspection standard
- Click [Save] to complete AQL configuration creation
Field Description:
| Field | Description | Required |
|---|---|---|
| Acceptance Quality Limit Code | Unique identification code of AQL configuration | Yes |
| Acceptance Quality Limit Name | Name of AQL configuration | Yes |
| Status | Enabled or disabled | Yes |
| Inspection Level | Inspection level | Yes |
| Inspection Standard | Associated inspection standard (includes AQL sampling letter mapping table) | Yes |
| Remarks | Other supplementary information | No |
4.6.3 View AQL Sample Size
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [AQL Configuration]
- Click [Edit] or [View] button for the corresponding row
- Enter AQL sample size page to view the AQL sample size rule table under this configuration
The AQL sample size rule table defines the sample quantities and acceptance/rejection criteria corresponding to different AQL sampling letters (found from inspection standard mapping table based on batch range) crossed with different AQL values.
[Important] Once an AQL configuration is referenced by an inspection plan item, it cannot be deleted.
4.7 Inspection Order Management
4.7.1 Inspection Order Description
Inspection order is the execution document for quality inspection. When materials need inspection, create inspection orders through small sample inspection function, and the system automatically generates inspection order numbers (format: QMS-YYYYMMDD-Sequence, e.g., QMS-20260101-01). Inspection orders record complete information such as material batch, inspection quantity, inspector, inspection result, etc.
Inspection order status is divided into four types:
- PENDING: Inspection order created, waiting for inspector to execute inspection
- UNCONFIRMED: Inspection completed, waiting for result confirmation
- CONFIRMED: Inspection result confirmed
- CLOSED: Inspection order closed
4.7.2 Add Inspection Order (Small Sample Inspection)
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Order Management]
- Click [Add Small Sample Inspection] button
- Fill in inspection information in the pop-up dialog
- Select material code
- Fill in material batch and inspection quantity
- Select whether it is IQC small sample
- Select whether it is exempt from inspection
- Click [OK] to complete inspection order creation
Field Description:
| Field | Description | Required |
|---|---|---|
| Inspection Order Number | Automatically generated by system, format QMS-YYYYMMDD-Sequence | Auto |
| Material Code | Select from inspection plan, system automatically brings out material name and inspection category | Yes |
| Material Batch | Batch number of material being inspected | Yes |
| Inspection Quantity | Number of products to inspect | Yes |
| Applicant | Current logged-in user, system defaults | Auto |
| Is IQC Small Sample | Whether it is incoming small sample inspection | No |
| Is Exempt from Inspection | Whether the material is exempt from inspection | No |
[Note] Material code must exist in inspection plan, otherwise inspection order cannot be created.
4.7.3 Execute Inspection
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Order Management]
- Find inspection orders with status "PENDING" or "UNCONFIRMED"
- Click [Inspect] button for the corresponding row
- Enter inspection order details page to input inspection data and make pass/fail judgment
4.7.4 Modify Inspection Order
Only inspection orders with "PENDING" status can be modified. When modifying, the small sample inspection dialog pops up, and material code, material batch, inspection quantity, etc. can be modified.
4.7.5 Cancel Inspection Order
Only inspection orders with "PENDING" status can be canceled.
Operation Steps:
- Go to [Quality Management] → [Inspection Control] → [Inspection Order Management]
- Find inspection orders with status "PENDING"
- Click [Cancel] button for the corresponding row
- Confirm cancellation
[Important] Cancellation cannot be undone. Please proceed with caution.
4.7.6 Inspection Order Query
Query Conditions:
| Query Condition | Description |
|---|---|
| Inspection Order Number | Exact query by inspection order number |
| Material Batch | Fuzzy query by material batch |
| Customer/Supplier | Query by customer or supplier name |
| Material Inspection Category | Filter by inspection category, such as IQC, IQC_SPECIAL, IPQC, OQC |
| Inspection Order Status | Filter by status: pending, unconfirmed, confirmed, closed |
| Inspector | Query by inspector name |
| Sample Expiry Date (Start) | Filter by sample inspection expiry date start |
| Sample Expiry Date (End) | Filter by sample inspection expiry date end |
| Modifier | Query by modifier name |
| Modification Date (Start) | Filter by modification date start |
| Modification Date (End) | Filter by modification date end |
Inspection Order List Field Description:
| Field | Description |
|---|---|
| Inspection Order Number | Unique number of inspection order, format QMS-YYYYMMDD-Sequence |
| Material Batch | Batch number of material being inspected |
| Supplier Batch | Supplier's batch number |
| Material Code | Material code |
| Material Name | Material name |
| Customer/Supplier | Associated supplier name |
| Material Inspection Category | Inspection category, such as IQC, FQC, OQC, etc. |
| IQC Small Sample | Whether it is IQC small sample inspection |
| Is Exempt from Inspection | Whether the material is exempt from inspection |
| Inspection Quantity | Number of products being inspected |
| Inspection Unit | Measurement unit for inspection |
| Application Date | Inspection application date |
| Applicant | Inspection applicant name |
| Inspection Order Status | Pending/Unconfirmed/Confirmed/Closed |
| Inspection Date | Inspection execution date |
| Inspector | Inspector name |
| Inspection Result | Inspection judgment result |
| Sample Inspection Expiry Date | Expiry date for sample inspection |
| Loss Quantity | Number of products lost during inspection |
| Modified Result | Manually modified inspection result |
| Quality Handle Result | Quality department's handling opinion |
| Modifier | Last modifier name |
| Modification Time | Last modification datetime |
| Merged Inspection Order | Associated inspection order number when merging batch inspections |
| Remarks | Other supplementary information |
| Inspection Validity | Expiry date for inspection result |
4.8 Inspection Order Details (Inspection Execution)
4.8.1 Inspection Order Details Description
The inspection order details page is the core working interface for inspectors to execute inspections. The top of the page displays basic information of the inspection order (material batch, material name, customer/supplier, inspection quantity), the middle provides inspection result judgment buttons (Pass/Fail/Auto Judgment), and the bottom organizes and displays inspection item details of different attributes in four tabs.
The four tabs are:
- Appearance Count: Appearance inspection items, inspected by counting method
- Characteristic Count: Characteristic inspection items, inspected by counting method
- Dimension Measurement: Dimension inspection items, enter measured values for judgment
- Characteristic Measurement: Characteristic inspection items, enter measured values for judgment
4.8.2 Inspection Information Entry
Header Field Description:
| Field | Description | Required |
|---|---|---|
| Material Batch | Batch number of material being inspected (read-only) | - |
| Material Name | Material name (read-only) | - |
| Customer/Supplier | Supplier name (read-only) | - |
| Inspection Quantity | Inspection quantity (read-only) | - |
| Inspector | Inspector, select from dropdown list | Yes |
| Loss Quantity | Number of products lost during inspection | Yes |
| Inspection Result | Final judgment result of inspection (read-only, set by auto judgment or pass/fail buttons) | - |
| Modified Result | Manually modified judgment result, optional pass/fail | No |
| Remarks | Other supplementary information | No |
4.8.3 Counting Inspection (Appearance Count/Characteristic Count)
Table column description for counting inspection tabs:
| Column Name | Description |
|---|---|
| Inspection Item Name | Name of inspection item |
| Inspection Standard | Standard for inspection item |
| Planned Sampling Quantity | Planned sampling quantity calculated based on sampling scheme |
| Actual Sampling Quantity | Actual number of products inspected |
| Standard Value | Standard specification value for inspection |
| Defect Quantity | Number of non-conforming products found during inspection |
| Single Item Pass Rate | Pass rate of single inspection item = (actual sampling quantity - defect quantity) / actual sampling quantity × 100% |
| Single Item Result | Judgment result of single inspection item (pass/fail) |
| Unit | Measurement unit of inspection item |
| Measured Details | Click to view measured data details for this inspection item |
| Remarks | Other supplementary information |
4.8.4 Measurement Inspection (Dimension Measurement/Characteristic Measurement)
Table column description for measurement inspection tabs:
| Column Name | Description |
|---|---|
| Inspection Item Name | Name of inspection item |
| Inspection Standard | Standard for inspection item |
| Planned Sampling Quantity | Planned sampling quantity calculated based on sampling scheme |
| Actual Sampling Quantity | Actual number of products measured |
| Lower Limit | Lower specification limit of inspection item |
| Standard Value | Standard specification value of inspection item |
| Upper Limit | Upper specification limit of inspection item |
| Measured Value | Click to view measured data detail list |
| Defect Quantity | Number of non-conforming products found during inspection |
| Single Item Pass Rate | Pass rate of single inspection item = (actual sampling quantity - defect quantity) / actual sampling quantity × 100% |
| Single Item Result | Judgment result of single inspection item (pass/fail) |
| Unit | Measurement unit of inspection item |
| Measured Details | Click to enter measured data for this inspection item |
| Remarks | Other supplementary information |
Measured Details Dialog Description:
Click [Measured Details] button to pop up measured data entry dialog. In the dialog, enter measured values for each inspection object one by one and judge pass/fail for each.
| Field | Description |
|---|---|
| Inspection Object Code | Barcode or identification code of inspected product |
| Measured Value | Actual measured value |
| Is Pass | Judge whether this record passes |
4.8.5 Inspection Result Judgment
Operation Steps:
- Enter inspection order details page
- Complete measured data entry for each inspection item
- Use one of the following three methods for result judgment:
Method 1: Pass Judgment
- Click [Pass] button
- System automatically sets modified result to "Pass"
Method 2: Fail Judgment
- Click [Fail] button
- System automatically sets modified result to "Fail"
Method 3: Auto Judgment
- Click [Auto Judgment] button
- System first checks whether actual sampling quantity of each inspection item meets planned sampling quantity requirement
- If not met, system prompts "Some inspection items have not reached the specified sampling quantity"
- If sampling quantity of all inspection items meets requirements, system automatically summarizes defect quantities
- No defects: judge as "Pass"
- Has defects: judge as "Fail"
- System automatically saves inspection result
[Important] Before auto judgment, ensure actual sampling quantity of all inspection items has reached planned sampling quantity, otherwise auto judgment cannot be performed. [Note] Once inspection result is saved, it will affect subsequent processes such as material storage/shipment.
5. Query Operations
5.1 Inspection Item Query
Query Conditions:
| Query Condition | Description |
|---|---|
| Inspection Item Code | Exact query by code |
| Inspection Item Name | Fuzzy query by name |
| Inspection Item Attribute | Filter by attribute: appearance count/characteristic count/dimension measurement/characteristic measurement |
| Inspection Category | Filter by inspection category |
5.2 Inspection Standard Query
Query Conditions:
| Query Condition | Description |
|---|---|
| Inspection Standard Code | Exact query by code |
| Inspection Standard Name | Fuzzy query by name |
5.3 Inspection Plan Query
Query Conditions:
| Query Condition | Description |
|---|---|
| Material Code/Name | Query by material information |
| Inspection Category | Filter by inspection category |
5.4 Sampling Scheme Query
Query Conditions:
| Query Condition | Description |
|---|---|
| Scheme Code | Exact query by scheme code |
| Scheme Name | Fuzzy query by scheme name |
5.5 AQL Configuration Query
Query Conditions:
| Query Condition | Description |
|---|---|
| Acceptance Quality Limit Code | Exact query by code |
| Acceptance Quality Limit Name | Fuzzy query by name |
6. Operation Notes
- Data Reference Relationship: Inspection Standard → AQL Configuration → Inspection Plan Item → Inspection Order. Upper-level data cannot be deleted once referenced by lower-level data. Please confirm carefully when creating.
- Inspection Order Number Rule: Inspection order number format is QMS-YYYYMMDD-NN, automatically generated by system and incremented daily.
- Sampling Quantity Calculation: Planned sampling quantity is automatically calculated based on inspection quantity of inspection order and sampling scheme associated in inspection plan item, matching corresponding sample quantity with reference to inspection level (normal/tightened/reduced).
- Auto Judgment Condition: Auto judgment requires actual sampling quantity of all inspection items to reach planned sampling quantity, otherwise user will be prompted.
- Exempt from Inspection Materials: Materials marked as exempt from inspection will skip the inspection process and be directly regarded as pass.
- Inspection Result Impact: Inspection results directly affect subsequent flow of material batches (storage/return/production, etc.). Please ensure inspection data accuracy.




























