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SCTMES_V5/mes_in_sct/app/action/SetWipOutputByItemId.php

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<?php
namespace app\action;
use libs\listener\Event;
use libs\db\Db;
use Exception;
// 半成品产出
class SetWipOutputByItemId
{
public function execute($post)
{
return $this->do_set_wip_output_by_item_id($post);
}
/*
制片段、装配段设备半成品产出出现以下场景：
一、1个生产批次下物料投入 => 产出当前生产批次半成品
例子：正极制片段物料 => 正极制片段半成品（生产批次用物料投入生产批次）
二、2个以上生产批次下物料投入 => 产出新生产批次半成品
例子：正极制片物料半成品 + 负极制片物料半成品 + 原材料 => 装配段半成品（用上传批次作为生产批次）
接口api示例
{
"action": "set_wip_output",
"param": {
"batch": "", #当batch不为空，代表装配段第一个工序，把正极制片段、负极制片段投入物料合并到装配段上；当batch为空时，代表正极制片段、负极制片段工序，batch以投入物料batch为准
"workingsubclass": "ZJ", # 工序单元
"device_code": "FJZJ-1", # 设备编码
"item_id":"", # 裸电芯条码
"input_item_id":"", # 上料裸电芯条码
"out": {
"START_TIME":"tongbo", # 开始时间
"FINISH_TIME": "fengezi-1", # 结束时间
"DEVICE_CODE": "fengezi-1" # 设备编码
}
}
}
*/
/*
* 通过batch->flow->model->bom->workingsubclass->BomRelationship对应的bom结构
* 1.获取请求体设备编码参数
* 2.判断工序单元、设备编码是存在？根据设备编码查询批次工序日志表，判断该设备是否已经存在生产中物料信息
* 3.判断是否有上传input_item_id参数
* 3.1有上传则判断上料裸电芯和下料裸电芯是否不相同
* 3.2不相同则判断item_id是否已经存在激活状态的数据
* 4.获取生产批次关联工艺流程，工艺流程关联型号，型号关联bom，bom关联bom关系，bom关系关联物料信息
* 5.通过以上关联信息查询物料编码
* 5.1.获取bom的物料编码
* 5.2.获取param_in结构的物料编码
* 6.检查上传param参数中in结构是否缺少物料
* 7.检查上传的结果参数是否缺少,并拼接结果参数
* 8.获取设备投入物料信息，为后续追加battery_map、bkv表做准备
* 9.通过item_id，判断物料是否已存在battery_map，不存在，则新增battery_map和bkv表；如果存在，不做处理
* 10.投入物料新增数据到battery_map、bkv表
* 11.产出半成品新增数据到process_log、battery_map、bkv表
* 12.如果存在上一工序，并且上传参数有上料裸电芯码，则取消上料裸电芯码在bkv表的状态
* 13.如果不存在uuid，证明是第一个工序第一次生成uuid，需要把uuid写回到投入物料uuid信息上
*/
private function do_set_wip_output_by_item_id($post)
{
// 验证数据
$param = $post['param'];
try {
// 1.判断请求参数是否完整
if (empty($param["workingsubclass"])) {
throw new Exception("缺少workingsubclass参数");
}
if (empty($param["device_code"])) {
throw new Exception("缺少device_code参数");
}
if (empty($param["item_id"])) {
throw new Exception("缺少item_id参数");
}
if (empty($param["out"])) {
throw new Exception("缺少out参数");
}
$batch = "";
$workingsubclass = $param["workingsubclass"];
$device_code = $param["device_code"];
$item_id = $param["item_id"];
$param_out = $param["out"];
//2.判断工序单元、设备编码是存在？根据设备编码查询批次工序日志表，判断该设备是否已经存在生产中物料信息
$sql = "SELECT id FROM hf_mes_process_workingsubclass WHERE code='" . $workingsubclass . "'";
$ret = Db::fetch($sql);
if (empty($ret)) {
throw new Exception("工序单元[$workingsubclass]不存在");
}
$sql = "SELECT id,device_category_id FROM hf_mes_device WHERE code='" . $device_code . "'";
$ret = Db::fetch($sql);
if (empty($ret)) {
throw new Exception("设备编码[$device_code]不存在");
}
$device_category_id = $ret['device_category_id'];
//3判断是否有上传input_item_id参数
$input_item_id = isset($param["input_item_id"]) ? $param["input_item_id"] : '';
//判断上料裸电芯和下料裸电芯是否不相同，不相同则判断下料码是否已经存在激活状态
if ($input_item_id != $item_id) {
$sql = "SELECT * FROM hf_mes_production_battery_map WHERE battery_id='" . $item_id . "' ORDER BY id DESC LIMIT 1";
$item_id_ret = Db::fetch($sql);
if (!empty($item_id_ret)) { //不为空代表存在这条裸电芯数据，防止重码下料
//查询对应的批次表看是否存在激活状态
$subbatch = $item_id_ret['subbatch'];
$batch = $item_id_ret['batch'];
$sql = "SELECT id FROM \"hf_mes_tmp_bkv_" . $subbatch . "\" WHERE active = 1 AND battery_id='{$item_id}' ";
$item_id_info = Db::fetch($sql);
if ($item_id_info) {
throw new Exception('电芯码[' . $item_id . ']已存在[' . $batch . ']批次', 4001);
}
}
}
//4.获取生产批次关联工艺流程，工艺流程关联型号，型号关联bom，bom关联bom关系，bom关系关联物料信息
$sql = "SELECT batch,item_code,forward_tracing_uuid FROM hf_mes_bkv_batch_process_log WHERE workingsubclass='" . $workingsubclass . "' AND item_device_code='" . $device_code . "' AND status=0 ORDER BY id DESC ";
$ret = Db::fetchAll($sql);
if (empty($ret)) {
throw new Exception('工序单元[' . $workingsubclass . ']下设备编码[' . $device_code . ']找不到对应投入物料生产批次信息');
}
$item_code_in_process_log = array_column($ret, "item_code");
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//获取正向追溯的uuid
$forward_tracing_uuid_in_process_log = array_column($ret, "forward_tracing_uuid");
$forward_tracing_uuid = [];
foreach ($forward_tracing_uuid_in_process_log as $json_str) {
$decoded = json_decode($json_str, true); // 转成数组
if (is_array($decoded)) {
$forward_tracing_uuid = array_merge($forward_tracing_uuid, $decoded);
}
}
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$batch = $ret[0]['batch'];
//对比物料信息是否与process_log表的item_code是否相同
$sql = "SELECT b.code,b.name as bom_source_name FROM hf_mes_product_bom_relationship as a
INNER JOIN hf_mes_product_bom_source b ON a.bom_source_id = b.id
WHERE a.in_workingsubclass ='$workingsubclass' ;";
$ret = Db::fetchAll($sql);
if (empty($ret)) {
throw new Exception('批次' . $batch . '下的工序单元' . $workingsubclass . '，bom关系不存在in结构物料编码');
}
$item_code_diff = array_diff(array_column($ret, "code"), $item_code_in_process_log);
if (count($item_code_diff) > 0) {
throw new Exception('工序单元[' . $workingsubclass . ']下设备编码[' . $device_code . ']找不到对应[' . implode(",", $item_code_diff) . ']投入物料生产批次信息');
}
$bom_source_name_array = array_column($ret, 'bom_source_name', 'code');
$subbatch = '';
$process_code = '';
$next_process_code = '-1'; //下一工序编码
$previous_process_code = ""; //上一工序编码
$sql = "SELECT b.subbatch,c.process FROM hf_mes_production_planning_management_batch a
INNER JOIN hf_mes_production_planning_management_subbatch b ON a.id = b.batch_id
INNER JOIN hf_mes_technology_flow c ON b.flow_id = c.id
WHERE batch='" . $batch . "' ORDER BY b.id DESC LIMIT 1";
$ret = Db::fetch($sql);
if (empty($ret)) {
throw new Exception("批次[" . $batch . "]不存在子批次信息,请检查批次是否已创建");
}
$subbatch = $ret['subbatch'];
更新 mes_in_sct/app/action/SetWipOutputByItemId.php
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$process2 = json_decode($ret['process'], true);
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// 拿到工序编码
foreach ($process as $key => $val) {
if ($val[4] == $workingsubclass) {
$process_code = $val[2];
if (isset($process[$key + 1])) {
$next_process_code = $process[$key + 1][2];
}
if ($key != 0) {
$previous_process_code = $process[$key - 1][2];
}
}
}
//5.通过以上关联信息查询物料编码
$sql = "SELECT a.flow_id,e.code as bom_source_code,d.bom_source_id,e.name as bom_source_name,d.bom_id,f.code as bom_source_category_code FROM hf_mes_production_planning_management_batch a
INNER JOIN hf_mes_technology_flow b ON a.flow_id = b.id
INNER JOIN hf_mes_product_bom c ON b.product_model_id = c.product_model_id
INNER JOIN hf_mes_product_bom_relationship d ON c.id = d.bom_id
INNER JOIN hf_mes_product_bom_source e ON d.bom_source_id = e.id
LEFT JOIN hf_mes_product_bom_source_category f ON e.bom_source_category_id = f.id
WHERE a.batch='" . $batch . "' AND d.out_workingsubclass='" . $workingsubclass . "'";
$ret = Db::fetch($sql);
if (empty($ret)) {
throw new Exception('批次' . $batch . '下的工序单元' . $workingsubclass . '，bom关系不存在out结构物料编码');
}
//5.1获取bom的物料编码
$bom_relationship_array = $ret;
// 6.获取批次、工序单元对应process_code的结果参数，对比工序结果参数与上传参数是否对应
$flow_id = $ret['flow_id'];
$flow_process_code = $flow_id . '_' . $workingsubclass;
$sql = "SELECT b.code,b.field_type FROM hf_mes_technology_process a
INNER JOIN hf_mes_technology_process_result_param b ON a.id = b.process_id
WHERE a.code='" . $flow_process_code . "'";
$ret = Db::fetchAll($sql);
if (empty($ret)) {
throw new Exception('工序编码' . $flow_process_code . '不存在结果参数');
}
// 7.检查上传的结果参数是否缺少,并拼接结果参数
$sql_key_out_result_param = [];
$sql_val_out_result_param = [];
$result_param_out = array_keys($param_out);
$ng_code = NULL;
foreach ($ret as $key => $val) {
if (!in_array($val['code'], $result_param_out)) {
throw new Exception("上传的结果参数里不含有该参数： " . $val["code"]);
}
// 上传结果参数值
$param_out_val = $param_out[$val['code']];
// 数据类型
$field_type = $val['field_type'];
// 验证上传结果参数值与数据类型是否一致
$verify_result = verify_data_type($val['code'], $param_out_val, $field_type);
if ($verify_result != '') {
throw new Exception($verify_result);
}
$sql_key_out_result_param[] = '"' . $flow_process_code . "." . $val["code"] . '"';
if ($param_out_val === "") {
$sql_val_out_result_param[] = 'NULL';
} else {
$sql_val_out_result_param[] = "'" . $param_out_val . "'";
}
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// 判断NG是否存在
if ($val['code'] == 'NG') {
if ($param_out[$val['code']] != '') {
$ng_code = $param_out[$val['code']];
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} else {
$ng_code = 0;
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}
}
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}
// 8.获取设备投入物料信息，为后续追加battery_map、bkv表做准备
$sql = "SELECT * FROM hf_mes_bkv_batch_process_log WHERE workingsubclass='" . $workingsubclass . "' AND item_device_code='" . $device_code . "' AND status=0";
$material_input_ret = Db::fetchAll($sql);
if (empty($material_input_ret)) {
throw new Exception('工序单元[' . $workingsubclass . ']下设备编码[' . $device_code . ']找不到对应投入物料信息');
}
$pid = [];
$uuid = [];
$wip_uuid = []; //下料半成品uuid
$battery_map_sql_val = [];
$bkv_sql_val = [];
// 9. 通过item_id，判断物料是否已存在battery_map，不存在，则新增battery_map和bkv表；如果存在，不做处理
foreach ($material_input_ret as $key => $value) {
$battery_id = $value['item_id'];
$pid[] = $battery_id;
$wip_uuid = $value['pid'] != "-1" ? array_merge($wip_uuid, json_decode($value["uuid"])) : array_merge($wip_uuid, []);
$uuid = array_merge($uuid, json_decode($value["uuid"]));
$sql = "SELECT * FROM hf_mes_production_battery_map WHERE battery_id='" . $battery_id . "' ORDER BY id DESC LIMIT 1";
$material_input_battery_map_ret = Db::fetch($sql);
if (empty($material_input_battery_map_ret)) {
// 拼接插入battery_map_sql_val值
$battery_unique_value = "{$value['batch']}_{$value['subbatch']}_{$value['tray']}_{$value['lot']}_{$battery_id}";
$battery_map_sql_val[] = sprintf(
"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
$value['bom_source_id'],
$battery_unique_value,
$battery_id,
$value['batch'],
$value['subbatch'],
$value['lot'],
$value['tray'],
$value['item_batch'],
$value['item_device_code'],
$value['pid'],
$value['uuid'],
$value['bom_id'],
$value['workingsubclass'],
$value['item_code'],
$bom_source_name_array[$value['item_code']]
);
$bkv_sql_val[] = sprintf(
"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
$battery_id,
$value['tray'],
$value['lot'],
1,
$value['process_code'],
$next_process_code,
$value['item_code'],
$bom_source_name_array[$value['item_code']],
$value['item_batch'],
$value['item_device_code'],
$value['start_time'],
$value['pid'],
$value['uuid'],
$value['bom_source_id'],
$value['bom_id']
);
}
}
if ($input_item_id) {
//查询batch_process_log表中该裸电芯上一工序的uuid
$sql = "SELECT uuid,id FROM \"hf_mes_tmp_bkv_" . $subbatch . "\" WHERE active = 1 AND battery_id='{$input_item_id}' AND process_code='" . $previous_process_code . "'";
$input_item_uuid_info = Db::fetchAll($sql);
if (empty($input_item_uuid_info)) {
throw new Exception('工序单元[' . $previous_process_code . ']下裸电芯[' . $input_item_id . ']不存在或为非激活状态', 4001);
}
$wip_uuid = json_decode($input_item_uuid_info[0]["uuid"]);
$uuid = array_merge($uuid, json_decode($input_item_uuid_info[0]["uuid"]));
$pid[] = $input_item_id;
$input_item_subatch_id = $input_item_uuid_info[0]["id"];
}
} catch (Exception $e) {
throw new Exception($e->getMessage());
}
Db::beginTrans();
try {
// 标记最后一条数据的状态
if (!empty($pid)) {
Event::emit('SetProcessLogEvent.updateLastStatus', $pid);
}
// 10.投入物料新增数据到battery_map、bkv表
if (count($battery_map_sql_val) > 0) {
$battery_map_sql_head = 'INSERT INTO "hf_mes_production_battery_map" (bom_source_id, battery_unique_value, battery_id, batch, subbatch, lot, tray, item_batch, item_device_code, pid, uuid, bom_id, workingsubclass, item_code,item_name) VALUES';
$bkv_sql_head = 'INSERT INTO "hf_mes_tmp_bkv_' . $subbatch . '" (battery_id, tray, lot, active, process_code,next_process_code, item_code,item_name, item_batch, item_device_code, item_batch_start_time, pid, uuid, bom_source_id, bom_id) VALUES';
$sql = $battery_map_sql_head . implode(',', $battery_map_sql_val);
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("投入物料信息插入battery_map表失败");
}
$sql = $bkv_sql_head . implode(',', $bkv_sql_val);
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("投入物料信息插入bkv表失败");
}
}
// 11.产出半成品新增数据到process_log、battery_map、bkv表
// uuid如果为空数组，则自动创建uuid；否则用不为空数组做uuid
if (count($uuid) <= 0) {
$uuid[] = generateUniqueId();
$uuid = json_encode($uuid);
} else {
$uuid = json_encode(array_values(array_unique($uuid)));
}
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//保证每个正向追溯的uuid都是唯一的
$forward_tracing_uuid_only[] = generateUniqueId();
$forward_tracing_uuid_only = json_encode($forward_tracing_uuid_only);
$decoded_uuid = json_decode($forward_tracing_uuid_only, true);
if (is_array($decoded_uuid)) {
$forward_tracing_uuid = array_merge($forward_tracing_uuid, $decoded_uuid);
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}
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$forward_tracing_uuid = json_encode(array_unique($forward_tracing_uuid));
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$wip_uuid = json_encode(array_values(array_unique($wip_uuid)));
$now_date = date('Y-m-d H:i:s');
$start_time = isset($param_out['START_TIME']) ? $param_out['START_TIME'] : date('Y-m-d H:i:s');
$finish_time = isset($param_out['FINISH_TIME']) ? $param_out['FINISH_TIME'] : date('Y-m-d H:i:s');
$lot = strtotime($now_date);
$battery_id = $item_id;
// 新增数据到process_log表
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$wip_process_log_sql_head = 'INSERT INTO "hf_mes_bkv_batch_process_log" (item_id, batch, subbatch, workingsubclass, process_code, device_code, status, start_time, finish_time, bom_source_id, item_batch, item_quantity, pid, uuid, bom_id, item_code, item_name, lot, tray, ng_code, device_category_id,last_status,forward_tracing_uuid) VALUES';
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$wip_process_log_sql_val = sprintf(
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"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
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$battery_id,
$batch,
$subbatch,
$workingsubclass,
$process_code,
$device_code,
-1,
$start_time,
$finish_time,
$bom_relationship_array['bom_source_id'],
'-1',
1,
json_encode($pid),
$wip_uuid,
$bom_relationship_array['bom_id'],
$bom_relationship_array['bom_source_code'],
$bom_relationship_array['bom_source_name'],
$lot,
'-1',
$ng_code,
$device_category_id,
1,
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$forward_tracing_uuid
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);
$sql = $wip_process_log_sql_head . $wip_process_log_sql_val;
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("半成品信息插入process_log表失败");
}
$time_check_data = [
"item_id" => $battery_id,
"batch" => $batch,
"subbatch" => $subbatch,
"workingsubclass" => $workingsubclass,
"process_code" => $process_code,
];
// 新增数据到battery_map表
$battery_unique_value = "{$batch}_{$subbatch}_-1_{$lot}_{$battery_id}";
$wip_battery_map_sql_head = 'INSERT INTO "hf_mes_production_battery_map" (bom_source_id, battery_unique_value, battery_id, batch, subbatch, lot, tray, item_batch, pid, uuid, bom_id, workingsubclass, item_code,item_name) VALUES ';
$wip_battery_map_sql_val = sprintf(
"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
$bom_relationship_array['bom_source_id'],
$battery_unique_value,
$battery_id,
$batch,
$subbatch,
$lot,
'-1',
-1,
json_encode($pid),
$wip_uuid,
$bom_relationship_array['bom_id'],
$workingsubclass,
$bom_relationship_array['bom_source_code'],
$bom_relationship_array['bom_source_name']
);
$sql = $wip_battery_map_sql_head . $wip_battery_map_sql_val;
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("半成品信息插入battery_map表失败");
}
// 新增数据到bkv表
$wip_bkv_sql_head = 'INSERT INTO "hf_mes_tmp_bkv_' . $subbatch . '" (battery_id, tray, lot, active, process_code,next_process_code, item_code, item_name, item_batch, item_quantity, item_batch_start_time, pid, uuid, bom_source_id, bom_id, ' . implode(',', $sql_key_out_result_param) . ') VALUES ';
$wip_bkv_sql_val = sprintf(
"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s','%s','%s',%s)",
$battery_id,
'-1',
$lot,
$next_process_code == '-1' && !$ng_code ? 0 : 1,
$process_code,
$next_process_code,
$bom_relationship_array['bom_source_code'],
$bom_relationship_array['bom_source_name'],
'-1',
1,
$start_time,
json_encode($pid),
$wip_uuid,
$bom_relationship_array['bom_source_id'],
$bom_relationship_array['bom_id'],
implode(',', $sql_val_out_result_param)
);
$sql = $wip_bkv_sql_head . $wip_bkv_sql_val . " RETURNING id";
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("半成品信息插入bkv表失败");
}
$item_subatch_id = $row;
//12.如果存在上一工序，并且上传参数有上料裸电芯码，则取消上料裸电芯码在bkv表的状态
if (!empty($previous_process_code) && !empty($input_item_id)) {
//取消激活上料的裸电芯的信息
$sql = "UPDATE \"hf_mes_tmp_bkv_" . $subbatch . "\" SET active=0 WHERE battery_id='{$input_item_id}' AND process_code='" . $previous_process_code . "'";
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("更新投入裸电芯[$input_item_id]状态失败");
}
}
// 13.把uuid写回到投入物料uuid信息上
foreach ($material_input_ret as $key => $value) {
if ($value['pid'] != '-1') {
continue;
}
$item_id = $value['item_id'];
$sql = "UPDATE hf_mes_bkv_batch_process_log SET uuid='$uuid' WHERE item_id='{$item_id}' AND item_device_code='" . $device_code . "' AND status=0";
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("更新process_log表中投入物料[$item_id]对应uuid数据失败");
}
$sql = "UPDATE hf_mes_production_battery_map SET uuid='$uuid' WHERE battery_id='{$item_id}' AND item_device_code='" . $device_code . "'";
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("更新battery_map表中投入物料[$item_id]对应uuid数据失败");
}
$sql = "UPDATE \"hf_mes_tmp_bkv_" . $subbatch . "\" SET uuid='$uuid' WHERE battery_id='{$item_id}' AND item_device_code='" . $device_code . "'";
$row = Db::query($sql);
if ($row === NULL) {
throw new Exception("更新bkv表中投入物料[$item_id]对应uuid数据失败");
}
}
if (!$input_item_id) {
// 写入批次计数数据(同步)
Event::emit('SetProcessInputAmountEvent.handle', ["batch" => $batch]);
} else {
//前工序参数写入新数据
Event::emit('SetPreProcessParamEvent.handle', ["process" => $process, "process_code" => $process_code, "next_process_code" => $next_process_code, 'subbatch' => $subbatch, "item_subatch_id" => $item_subatch_id, 'input_item_subatch_id' => $input_item_subatch_id]);
}
// 结果参数转发到scada(异步)
Event::emit('SendProcessResultParamsToScadaEvent.handle', ["workingsubclass" => $workingsubclass, "device_code" => $device_code, "param" => $param_out, "batch" => $batch]);
} catch (Exception $e) {
Db::rollBackTrans();
throw new Exception($e->getMessage());
}
Db::commitTrans();
$data['process_code'] = $process_code;
$data['class_name'] = get_class($this);
$data['log_data'] = [$time_check_data];
try {
// 写入process_log的数据(同步)
$response = Event::emit('ExtScriptEvent.extScriptEnd', $data);
if ($response['ext_script_code'] != 0) {
throw new Exception($response['ext_script_msg']);
}
} catch (Exception $e) {
throw new Exception($e->getMessage());
}
return '';
}
}
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