443 lines
19 KiB
PHP
443 lines
19 KiB
PHP
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<?php
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namespace app\action;
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use libs\listener\Event;
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use libs\db\Db;
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use Exception;
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class SetTrayProcessResult
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{
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public function execute($post)
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{
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// 验证数据
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$param = check_valid($post['action'], [
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['tray', 'string', '托盘号'],
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['workingsubclass', 'string', '工序单元'],
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['device_code', 'string', '设备号']
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], $post['param']);
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$date = date('Y-m-d H:i:s');
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$param['CHANNEL'] = [];
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$param['DEVICE_CODE'] = [];
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$param['FINISH_TIME'] = [];
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try {
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// 判断托盘是否激活中
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$sql = sprintf(
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"SELECT a.tray,a.lot,a.batch,a.subbatch,a.next_process_code,a.date_log,b.flow_id
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FROM hf_mes_production_tray_map AS a
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INNER JOIN hf_mes_production_planning_management_batch AS b ON b.batch = a.batch
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WHERE a.tray='%s' AND a.active=1 LIMIT 1;",
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$param['tray']
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);
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception("托盘[{$param['tray']}]不是激活状态");
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}
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list($tray, $lot, $batch, $subbatch, $flow_id, $date_log, $workingsubclass) = [
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$ret['tray'],
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$ret['lot'],
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$ret['batch'],
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$ret['subbatch'],
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$ret['flow_id'],
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json_decode($ret['date_log'], true),
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$param['workingsubclass']
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];
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// 验证设备
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$device_code = '';
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if (!isset($param['device_code']) || empty($param['device_code'])) {
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$sql = sprintf(
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"SELECT code
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FROM hf_mes_device
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WHERE ip='%s' LIMIT 1;",
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$post['client_id']
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);
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$ret_device = Db::fetch($sql);
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if (!empty($ret_device)) {
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$device_code = $ret_device['device_code'];
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}
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} else {
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$device_code = $param['device_code'];
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}
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if (empty($device_code)) {
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throw new Exception("请上传设备数据[device_code]");
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}
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// 验证当前工序与系统工序是否一致
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$current_process_code = "{$flow_id}_{$workingsubclass}";
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if ($ret['next_process_code'] !== $current_process_code) {
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throw new Exception("设备当前工序[{$current_process_code}]与系统当前工序[{$ret['next_process_code']}]不一致");
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}
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// 获取工序
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$sql = sprintf(
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"SELECT a.id,a.pin_check,b.process AS flow_process
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FROM hf_mes_technology_process AS a
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INNER JOIN hf_mes_technology_flow AS b ON b.id = a.flow_id
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WHERE a.code='%s' LIMIT 1;",
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$current_process_code
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);
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception("托盘[{$tray}]，获取工序数据失败！");
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}
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list($flow_process, $pin_check, $process_id) = [
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json_decode($ret['flow_process'], true),
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$ret['pin_check'],
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$ret['id']
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];
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// 获取BKV的电池数据
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$sql = sprintf(
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"SELECT battery_id, active
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FROM \"%s\"
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WHERE tray='%s' AND lot='%s'
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ORDER BY id ASC;",
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config('app.bkv_prefix') . $subbatch,
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$tray,
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$lot
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);
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$bkv_ret = Db::fetchAll($sql);
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if (empty($bkv_ret)) {
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throw new Exception("托盘[{$tray}]的电池数据不存在[bkv]");
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}
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$bkv_battery_ids = array_column($bkv_ret, 'battery_id');
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$bkv_actives = array_column($bkv_ret, 'active');
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// 根据电池数组赋予通道数据
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$param['CHANNEL'] = array_map(function ($value) {
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return $value + 1;
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}, array_keys($bkv_battery_ids));
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// 赋予设备结果参数数组
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$param['DEVICE_CODE'] = array_pad($param['DEVICE_CODE'], count($bkv_battery_ids), $device_code);
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// 赋予完成时间结果参数数组
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$param['FINISH_TIME'] = array_pad($param['FINISH_TIME'], count($bkv_battery_ids), $date);
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// 验证pin_check数据
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if ($pin_check) {
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Event::emit('SetTrayProcessResultEvent.verifyPinCheck', [
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'param' => $param,
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'battery_ids' => $bkv_battery_ids,
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]);
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}
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// 刷选出需要设备上传的结果参数
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$sql = sprintf(
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"SELECT code,field_type,is_upload
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FROM hf_mes_technology_process_result_param
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WHERE process_id=%s AND is_upload=1;",
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$process_id
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);
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$result_param_need = Db::fetchAll($sql);
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if (!empty($result_param_need)) {
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$result_param_need_params = array_column($result_param_need, 'code');
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$result_param_need_column = array_column($result_param_need, NULL, 'code');
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// 验证提交的结果数据
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// 1、验证是否上传了结果参数
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$diff = array_diff($result_param_need_params, array_keys($param));
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if (!empty($diff)) {
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throw new Exception("结果参数：[" . implode(',', $diff) . "]没有上传");
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}
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// 1、验证结果参数的数组长度是否与电池数量一致
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// 2、验证具体的结果数据有没有上传与数据的类型
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foreach ($result_param_need as $idx => $item) {
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// 1、验证结果参数的数组长度是否与电池数量一致
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if (count($param[$item['code']]) != count($bkv_battery_ids)) {
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$count = count($bkv_battery_ids);
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throw new Exception("结果参数[{$item['code']}]的数组长度与电池数量不相等，电池数量为：[{$count}]，请检查");
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}
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// 结果参数数组
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$p_vals = $param[$item['code']];
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// 结果参数类型
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$p_class = $item['field_type'];
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// 2、验证具体的结果数据有没有上传与数据的类型
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foreach ($p_vals as $p_key => $p_val) {
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if ($p_class == 'TIMESTAMP') {
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if ($p_val != "" && date('Y-m-d H:i:s', strtotime($p_val)) != $p_val) {
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throw new Exception(sprintf(
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"结果数据[%s]第[%s]位置的数据类型与系统[%s]类型要求不相符，请检查！【要求数据类型格式比如为：'2022-11-11 09:00:00'】",
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$item['code'],
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$p_key + 1,
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$p_class
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));
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}
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} elseif ($p_class == 'FLOAT') {
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if ($p_val != "" && !is_numeric($p_val)) {
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throw new Exception(sprintf(
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"结果数据[%s]第[%s]位置的数据类型与系统[%s]类型要求不相符，请检查！【要求数据类型格式比如为： 12.8】",
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$item['code'],
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$p_key + 1,
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$p_class
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));
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}
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} elseif ($p_class == 'INT') {
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if ($p_val != "" && !is_int($p_val)) {
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throw new Exception(sprintf(
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"结果数据[%s]第[%s]位置的数据类型与系统[%s]类型要求不相符，请检查！【要求数据类型格式比如为： 12】",
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$item['code'],
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$p_key + 1,
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$p_class
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));
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}
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}
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}
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}
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} else {
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$result_param_need = [];
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}
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// 把完成时间加入到结果参数上传之中
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array_push(
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$result_param_need,
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['code' => 'FINISH_TIME', 'field_type' => 'TIMESTAMP', 'is_upload' => 0],
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['code' => 'DEVICE_CODE', 'field_type' => 'VARCHAR', 'is_upload' => 0],
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['code' => 'CHANNEL', 'field_type' => 'INT', 'is_upload' => 0]
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);
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// 计算温度补偿
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$param = Event::emit('SetTrayProcessResultEvent.getTemperatureSupp', [
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'param' => $param,
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'flow_id' => $flow_id,
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'process_id' => $process_id,
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'process_code' => $current_process_code
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]);
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// 判断是否有下下一个工序
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$flow_process_column = array_column($flow_process, NULL, '2');
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$current_process_idx = $flow_process_column[$current_process_code][0];
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$next_next_process_code = -1; // 如果没有下下工序，那么当前工序就是结束工序
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if (isset($flow_process[$current_process_idx + 1][2])) {
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$next_next_process_code = $flow_process[$current_process_idx + 1][2];
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}
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} catch (Exception $e) {
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throw new Exception($e->getMessage());
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}
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// 开启事务
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Db::beginTrans();
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try {
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// 标记最后一条数据的状态
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Event::emit('SetProcessLogEvent.updateLastStatus', $bkv_battery_ids);
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// 更改BKV数据
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$common_update_str = sprintf(
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"process_code='%s',process_idx=%s,next_process_code='%s'",
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$current_process_code,
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$current_process_idx,
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$next_next_process_code
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);
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// 判断如果是最后一个工序，拼接取消激活的状态修改
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if ($next_next_process_code == -1) {
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$common_update_str = $common_update_str . ',active=0';
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}
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// process_log数据
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$insert_process_log_data = [];
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foreach ($bkv_battery_ids as $battery_index => $battery_id) {
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// 过滤0的数据和未激活的电池数据
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$active = $bkv_actives[$battery_index];
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// 过滤电池条码为 0 或 "0" 或者未激活的电池（active == 0）
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if ($battery_id === '0' || $battery_id === 0 || empty($battery_id) || $active == 0) {
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continue;
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}
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$bkv_update_str = '';
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foreach ($result_param_need as $p_val) {
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// 结果参数
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$p_param = $p_val['code'];
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// 结果参数类型
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$p_class = $p_val['field_type'];
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// 结果参数值
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$p_param_val = trim($param[$p_param][$battery_index]);
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if (in_array($p_class, ['FLOAT', 'INT'])) {
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$bkv_update_str .= "\"{$current_process_code}.{$p_param}\"={$p_param_val},";
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} else {
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$bkv_update_str .= "\"{$current_process_code}.{$p_param}\"='{$p_param_val}',";
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}
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}
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if (!empty($bkv_update_str)) {
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$bkv_update_str = $bkv_update_str . $common_update_str;
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} else {
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$bkv_update_str = $common_update_str;
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}
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$sql = sprintf(
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"UPDATE \"%s\" SET %s WHERE battery_id='%s' AND tray='%s' AND lot='%s'",
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config('app.bkv_prefix') . $subbatch,
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$bkv_update_str,
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$battery_id,
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$tray,
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$lot
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);
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$row = Db::query($sql);
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if ($row === NULL) {
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throw new Exception("PROCESS update failed:[tmp_bkv]");
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}
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// 获取battery_map的uuid与pid
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// 判断如果查询不到battery_map的数据，pid赋予-2，uuid赋予空数组
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$pid = '-2';
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$uuid = json_encode([]);
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$sql = sprintf(
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"SELECT pid,uuid
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FROM hf_mes_production_battery_map
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WHERE battery_id='%s' ORDER BY id DESC LIMIT 1;",
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$battery_id
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);
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$battery_map_ret = Db::fetch($sql);
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if (!empty($battery_map_ret)) {
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$pid = !empty($battery_map_ret['pid']) ? $battery_map_ret['pid'] : $pid;
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$uuid = !empty($battery_map_ret['uuid']) ? $battery_map_ret['uuid'] : $uuid;
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}
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$forward_tracing_uuid = [];
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//读取这个电池在process_log表中最新一条记录的forward_tracing_uuid，如果有的话没有的话则赋值uuid
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$sql = "SELECT forward_tracing_uuid
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FROM hf_mes_bkv_batch_process_log
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WHERE item_id = '" . $battery_id . "'
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ORDER BY id DESC
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LIMIT 1";
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$ret = Db::fetch($sql);
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if (!empty($ret)) {
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$forward_tracing_uuid = $ret['forward_tracing_uuid'];
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}
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// 组装process_log新增数据
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array_push($insert_process_log_data, [
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'item_id' => $battery_id,
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'batch' => $batch,
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'subbatch' => $subbatch,
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'tray' => $tray,
|
|||
|
|
'lot' => $lot,
|
|||
|
|
'process_code' => $current_process_code,
|
|||
|
|
'workingsubclass' => $workingsubclass,
|
|||
|
|
'device_code' => $device_code,
|
|||
|
|
'channel' => $param['CHANNEL'][$battery_index],
|
|||
|
|
'finish_time' => $param['FINISH_TIME'][$battery_index],
|
|||
|
|
'input_finish_time' => $param['FINISH_TIME'][$battery_index],
|
|||
|
|
'ng_code' => $param['NG'][$battery_index],
|
|||
|
|
'status' => -1,
|
|||
|
|
'uuid' => $uuid,
|
|||
|
|
'pid' => $pid,
|
|||
|
|
'last_status' => 1,
|
|||
|
|
'forward_tracing_uuid' => $forward_tracing_uuid ?: $uuid
|
|||
|
|
]);
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
// 修改tray_map表的date_log
|
|||
|
|
foreach ($date_log as $k => $v) {
|
|||
|
|
if ($v['flow_process_code'] == $current_process_code) {
|
|||
|
|
$date_log[$k]['endTime'] = $param['FINISH_TIME'][0];
|
|||
|
|
$date_log[$k]['device_code'] = $param['DEVICE_CODE'][0];
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
// 修改tray_map表的date_log与active、next_process_code
|
|||
|
|
$tray_map_update = [
|
|||
|
|
'date_log' => json_encode($date_log, JSON_UNESCAPED_UNICODE),
|
|||
|
|
'process_code' => $current_process_code,
|
|||
|
|
'process_idx' => $current_process_idx,
|
|||
|
|
'next_process_code' => $next_next_process_code
|
|||
|
|
];
|
|||
|
|
// 判断是否是最后一个工序, 追加取消托盘未激活状态修改
|
|||
|
|
if ($next_next_process_code == -1) {
|
|||
|
|
$tray_map_update['active'] = 0;
|
|||
|
|
}
|
|||
|
|
$row = Db::update(
|
|||
|
|
'hf_mes_production_tray_map',
|
|||
|
|
$tray_map_update,
|
|||
|
|
[
|
|||
|
|
'tray' => $tray,
|
|||
|
|
'lot' => $lot,
|
|||
|
|
'batch' => $batch,
|
|||
|
|
'subbatch' => $subbatch,
|
|||
|
|
'active' => 1
|
|||
|
|
]
|
|||
|
|
);
|
|||
|
|
if ($row === NULL) {
|
|||
|
|
throw new Exception("Record Update failed:[tray_map]");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
// 写入process_log的数据(同步)
|
|||
|
|
Event::emit('SetProcessLogEvent.handle', $insert_process_log_data);
|
|||
|
|
|
|||
|
|
// 写入pin_check数据(数据库队列缓存数据，异步处理)
|
|||
|
|
if ($pin_check) {
|
|||
|
|
Event::emit('SetTrayProcessResultEvent.setPincheckQueue', [
|
|||
|
|
'param' => $param,
|
|||
|
|
'device_code' => $device_code,
|
|||
|
|
'batch' => $batch,
|
|||
|
|
'subbatch' => $subbatch,
|
|||
|
|
'tray' => $tray,
|
|||
|
|
'lot' => $lot
|
|||
|
|
]);
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
// 写入曲线数据(数据库队列缓存数据，异步处理)
|
|||
|
|
if (in_array($workingsubclass, ['IC', 'YC', 'PRESSURE_FORMATION', 'HC'])) {
|
|||
|
|
Event::emit('SetTrayProcessResultEvent.setCurveQueue', [
|
|||
|
|
'param' => $param,
|
|||
|
|
'device_code' => $device_code,
|
|||
|
|
'batch' => $batch,
|
|||
|
|
'subbatch' => $subbatch,
|
|||
|
|
'tray' => $tray,
|
|||
|
|
'lot' => $lot,
|
|||
|
|
'process_code' => $current_process_code,
|
|||
|
|
'battery_ids' => $bkv_battery_ids
|
|||
|
|
]);
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
// 写入分档数据(数据库队列缓存数据，异步处理)
|
|||
|
|
if (in_array($workingsubclass, ['IC'])) {
|
|||
|
|
Event::emit('SetTrayProcessResultEvent.setGradingQueue', [
|
|||
|
|
'param' => $param,
|
|||
|
|
'batch' => $batch,
|
|||
|
|
'subbatch' => $subbatch,
|
|||
|
|
'tray' => $tray,
|
|||
|
|
'lot' => $lot,
|
|||
|
|
'process_code' => $current_process_code
|
|||
|
|
]);
|
|||
|
|
}
|
|||
|
|
// 结果参数转发到scada(异步)
|
|||
|
|
Event::emit('SendProcessResultParamsToScadaEvent.handle', ["workingsubclass" => $workingsubclass, "device_code" => $device_code, "param" => $post['param'], "batch" => $batch]);
|
|||
|
|
// 写入K值数据(数据库队列缓存数据，异步处理)
|
|||
|
|
// if (in_array($workingsubclass, ['OCV02'])) {
|
|||
|
|
// Event::emit('SetTrayProcessResultEvent.setKQueue', [
|
|||
|
|
// 'param' => $param,
|
|||
|
|
// 'batch' => $batch,
|
|||
|
|
// 'subbatch' => $subbatch,
|
|||
|
|
// 'tray' => $tray,
|
|||
|
|
// 'lot' => $lot,
|
|||
|
|
// 'flow_id' => $flow_id
|
|||
|
|
// ]);
|
|||
|
|
// }
|
|||
|
|
|
|||
|
|
// 容量预测(数据库队列缓存数据，异步处理)
|
|||
|
|
// if (in_array($workingsubclass, ['IC', 'PRESSURE_FORMATION', 'HC'])) {
|
|||
|
|
// Event::emit('SetTrayProcessResultEvent.setKunQueue', [
|
|||
|
|
// 'param' => $param,
|
|||
|
|
// 'batch' => $batch,
|
|||
|
|
// 'subbatch' => $subbatch,
|
|||
|
|
// 'tray' => $tray,
|
|||
|
|
// 'lot' => $lot,
|
|||
|
|
// 'workingsubclass' => $workingsubclass
|
|||
|
|
// ]);
|
|||
|
|
// }
|
|||
|
|
|
|||
|
|
} catch (Exception $e) {
|
|||
|
|
Db::rollBackTrans();
|
|||
|
|
throw new Exception($e->getMessage());
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
Db::commitTrans();
|
|||
|
|
|
|||
|
|
return '';
|
|||
|
|
}
|
|||
|
|
}
|