419 lines
18 KiB
PHP
419 lines
18 KiB
PHP
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<?php
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namespace app\action;
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use libs\listener\Event;
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use libs\db\Db;
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use Exception;
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class SetTrayRebatch
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{
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/*
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{
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"action":"set_tray_rebatch",
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"param":{
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"tray":"",
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"workingsubclass":""
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}
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}
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1、判断托盘是否存在tray_map表
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2、判断托盘内电池是否存在NG,需要判断托盘next_process_code和电池next_process_code一致（不一致电池默认已被其他工序取出）；不存NG电池则不允许再投
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3、copy再投工序之前工序所有数据
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4、之前工序所有数据新增到bkv表、battery_map表、process_log表
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5、更改之前tray_map表托盘、bkv表电池状态为未激活；process_log表last_status=0
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*/
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public function execute($post)
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{
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// 验证数据
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$param = check_valid($post['action'], [
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['tray', 'string', '托盘号'],
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['workingsubclass', 'string', '工序单元']
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], $post['param']);
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try {
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// 1、判断托盘是否存在tray_map表
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$sql = sprintf(
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"SELECT a.tray,a.lot,a.batch,a.subbatch,a.active,a.next_process_code,a.date_log,b.flow_id,c.process
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FROM hf_mes_production_tray_map AS a
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INNER JOIN hf_mes_production_planning_management_batch AS b ON b.batch = a.batch
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INNER JOIN hf_mes_technology_flow AS c ON b.flow_id=c.id
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WHERE a.tray='%s' ORDER BY a.id DESC LIMIT 1;",
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$param['tray']
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);
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception("托盘[{$param['tray']}]不存在");
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}
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list($tray, $lot, $batch, $subbatch, $active, $next_process_code, $flow_id, $date_log, $workingsubclass, $process) = [
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$ret['tray'],
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$ret['lot'],
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$ret['batch'],
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$ret['subbatch'],
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$ret['active'],
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$ret['next_process_code'],
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$ret['flow_id'],
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json_decode($ret['date_log'], true),
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$param['workingsubclass'],
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json_decode($ret['process'],true)
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];
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// 2、判断托盘内电池是否存在NG,需要判断托盘next_process_code和电池next_process_code一致（不一致电池默认已被其他工序取出）；不存NG电池则不允许再投
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$sql = sprintf(
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"SELECT battery_id,class
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FROM \"%s\"
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WHERE tray='%s' AND lot='%s' AND next_process_code='%s' ORDER BY id ASC;",
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config('app.bkv_prefix') . $subbatch,
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$tray,
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$lot,
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$next_process_code
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);
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$bkv_ret = Db::fetchAll($sql);
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if (empty($bkv_ret)) {
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throw new Exception("托盘[{$tray}]内不存在电池数据，不允许再投");
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}
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if(!in_array("NG",array_column($bkv_ret, 'class'))){
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throw new Exception("托盘[{$tray}]内不存在NG电池，不允许再投");
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}
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// 筛选出应该再投的电池ID
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$rebatch_battery_ids = array_column($bkv_ret, 'battery_id');
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// 3、copy再投工序之前工序所有数据
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$is_workingsubclass_exist = 0;
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foreach ($process as $process_data) {
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if ($process_data[4] == $workingsubclass) {
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$is_workingsubclass_exist = 1;
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}
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}
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if($is_workingsubclass_exist == 0){
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throw new Exception("需要再投工序单元[{$workingsubclass}]不存在托盘工艺流程内");
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}
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$new_process_code = "";
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$new_process_idx = -1;
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$new_next_process_code = "";
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//获取除当前工序所有process_id的参数
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$process_param = [];
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foreach($process as $key=>$val){
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if($workingsubclass == $val[4]){
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$new_process_code = $process[$key-1][2];
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$new_process_idx = $process[$key-1][0];
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$new_next_process_code = $val[2];
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break;
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}
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$sql = "SELECT code FROM hf_mes_technology_process_result_param
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WHERE process_id=".$val[1];
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$ret = Db::fetchAll($sql);
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if(empty($ret)){
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continue;
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}
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foreach($ret as $k => $v){
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$process_param[] = '"'.$val[2].'.'.$v['code'].'"';
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}
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}
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// 修改tray_map表的date_log
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foreach ($date_log as $k => $v) {
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if ($k > $new_process_idx) {
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$date_log[$k]['beginTime'] = "";
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$date_log[$k]['endTime'] = "";
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$date_log[$k]['device_code'] = "";
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}
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}
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} catch (Exception $e) {
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throw new Exception($e->getMessage());
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}
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// 开启事务
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Db::beginTrans();
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try {
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// 4、之前工序所有数据新增到bkv表、battery_map表、tray_map表、process_log表
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// 4.1、针对tray_map表拿之前的数据，除lot、active、process_code、process_idx、next_process_code、date_log、tray_unique_value、create_time，其他沿用原来的
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$sql = "SELECT column_name FROM information_schema.COLUMNS WHERE TABLE_NAME = 'hf_mes_production_tray_map' AND column_name <> 'id' ORDER BY ordinal_position";
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$ret = Db::fetchAll($sql);
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$key_str = implode(",",array_column($ret, 'column_name'));
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$sql = "SELECT $key_str FROM hf_mes_production_tray_map WHERE tray='$tray' AND lot='$lot' AND batch='$batch' LIMIT 1";
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$ret = Db::fetch($sql);
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if(empty($ret)){
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throw new Exception("查找tray_map数据失败");
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}
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$new_log = time();
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$ret['lot'] = $new_log;
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$ret['active'] = 1;
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$ret['process_code'] = $new_process_code;
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$ret['process_idx'] = $new_process_idx;
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$ret['next_process_code'] = $new_next_process_code;
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$ret['date_log'] = json_encode($date_log, JSON_UNESCAPED_UNICODE);
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$ret['tray_unique_value'] = "{$batch}_{$subbatch}_{$tray}_{$new_log}";
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$ret['create_time'] = date("Y-m-d H:i:s");
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$k_str = "";
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$v_str = "";
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foreach($ret as $k => $v){
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$k_str .= "$k,";
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if($v === '' || $v === NULL){
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$v_str .= "Null,";
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}else{
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$v_str .= "'$v',";
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}
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}
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$k_str = rtrim($k_str, ",");
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$v_str = rtrim($v_str, ",");
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// 写入tray_map数据
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$sql = sprintf(
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"INSERT INTO \"%s\" %s VALUES %s;",
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'hf_mes_production_tray_map',
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"({$k_str})",
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"({$v_str})"
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);
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$row = Db::query($sql);
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if ($row === NULL) {
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throw new Exception("写入tray_map数据失败");
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}
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// 4.2、针对battery_map表拿之前的数据，除lot、battery_unique_value、workingsubclass，其他沿用原来的
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$sql = "SELECT column_name FROM information_schema.COLUMNS WHERE TABLE_NAME = 'hf_mes_production_battery_map' AND column_name <> 'id' ORDER BY ordinal_position";
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$ret = Db::fetchAll($sql);
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$key_str = implode(",",array_column($ret, 'column_name'));
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$sql = "SELECT $key_str FROM hf_mes_production_battery_map WHERE tray='$tray' AND lot='$lot' AND batch='$batch' ORDER BY id ASC";
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$ret = Db::fetchAll($sql);
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if(empty($ret)){
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throw new Exception("查找battery_map数据失败");
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}
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$batterys_v_str = "";
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foreach($ret as $val){
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$v_str = "";
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// 如果电池ID在再投电池内，则复制原来的数据
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if(in_array($val['battery_id'],$rebatch_battery_ids)){
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foreach($val as $k => $v){
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if($k == 'battery_unique_value'){
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$v_str .= "'{$batch}_{$subbatch}_{$tray}_{$new_log}_{$val['battery_id']}',";
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}else if($k == 'lot'){
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$v_str .= "'$new_log',";
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}else if($k == 'workingsubclass'){
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$v_str .= "'$workingsubclass',";
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}else{
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if($v === '' || $v === NULL){
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$v_str .= "Null,";
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}else{
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$v_str .= "'$v',";
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}
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}
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}
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}
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// else{
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// // 电池不需要再投，默认是0
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// foreach($val as $k => $v){
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// if($k == 'battery_id'){
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// $v_str .= "'0',";
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// }else if($k == 'battery_unique_value'){
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// $v_str .= "'{$batch}_{$subbatch}_{$tray}_{$new_log}_0',";
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// }else if($k == 'lot'){
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// $v_str .= "'$new_log',";
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// }else if($k == 'workingsubclass'){
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// $v_str .= "'$workingsubclass',";
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// }else if($k == 'batch' || $k == 'subbatch' || $k == 'tray'){
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// $v_str .= "'$v',";
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// }else{
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// $v_str .= "Null,";
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// }
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// }
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// }
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if($v_str != ""){
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$v_str = rtrim($v_str, ",");
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$batterys_v_str .= "({$v_str}),";
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}
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}
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$batterys_v_str = rtrim($batterys_v_str, ",");
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// 写入battery_map数据
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$sql = sprintf(
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"INSERT INTO \"%s\" %s VALUES %s;",
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'hf_mes_production_battery_map',
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"({$key_str})",
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"{$batterys_v_str}"
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);
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$row = Db::query($sql);
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if ($row === NULL) {
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throw new Exception("写入battery_map数据失败");
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}
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// 4.3、针对bkv表拿之前的数据，除lot、class、classname、process_code、process_idx、next_process_code、工序NG，其他沿用原来的
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$sql = "SELECT column_name FROM information_schema.COLUMNS WHERE TABLE_NAME = 'hf_mes_tmp_bkv_".$subbatch."' AND column_name <> 'id' AND column_name NOT LIKE '%.%' ORDER BY ordinal_position";
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$ret = Db::fetchAll($sql);
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// 合并再投工序之前工序结果参数字段
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$key_str = implode(",",array_merge(array_column($ret, 'column_name'),$process_param));
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$sql = "SELECT $key_str FROM \"hf_mes_tmp_bkv_".$subbatch."\" WHERE tray='$tray' AND lot='$lot' ORDER BY id ASC";
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$ret = Db::fetchAll($sql);
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if(empty($ret)){
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throw new Exception("查找bkv表数据失败");
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}
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$batterys_v_str = "";
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foreach($ret as $val){
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$v_str = "";
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// 如果电池ID在再投电池内，则复制原来的数据
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if(in_array($val['battery_id'],$rebatch_battery_ids)){
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foreach($val as $k => $v){
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if($k == 'lot'){
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$v_str .= "'$new_log',";
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}else if($k == 'process_code'){
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$v_str .= "'$new_process_code',";
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}else if($k == 'process_idx'){
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$v_str .= "'$new_process_idx',";
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}else if($k == 'next_process_code'){
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$v_str .= "'$new_next_process_code',";
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}else if($k == 'class' || $k == 'classname' || strpos($k, '.NG') !== false){
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// 清掉class、classname、工序NG
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$v_str .= "Null,";
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}else{
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if($v === '' || $v === NULL){
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$v_str .= "Null,";
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}else{
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$v_str .= "'$v',";
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}
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}
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}
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}else{
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// 电池不需要再投，默认是0
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foreach($val as $k => $v){
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if($k == 'battery_id'){
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$v_str .= "'0',";
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}else if($k == 'lot'){
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$v_str .= "'$new_log',";
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}else if($k == 'tray'){
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$v_str .= "'$v',";
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}else{
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$v_str .= "Null,";
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}
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}
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}
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$v_str = rtrim($v_str, ",");
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$batterys_v_str .= "({$v_str}),";
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}
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$batterys_v_str = rtrim($batterys_v_str, ",");
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// 写入bkv表数据
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$sql = sprintf(
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"INSERT INTO \"%s\" %s VALUES %s;",
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config('app.bkv_prefix') . $subbatch,
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"({$key_str})",
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|
|
"{$batterys_v_str}"
|
|||
|
|
);
|
|||
|
|
$row = Db::query($sql);
|
|||
|
|
if ($row === NULL) {
|
|||
|
|
throw new Exception("写入bkv表数据失败");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
// 4.4、针对process_log表拿之前的数据，除lot、class、classname、ng_code、last_status，其他沿用原来的
|
|||
|
|
|
|||
|
|
$sql = "SELECT column_name FROM information_schema.COLUMNS WHERE TABLE_NAME = 'hf_mes_bkv_batch_process_log' AND column_name <> 'id' ORDER BY ordinal_position";
|
|||
|
|
$ret = Db::fetchAll($sql);
|
|||
|
|
$key_str = implode(",",array_column($ret, 'column_name'));
|
|||
|
|
// 在再投电池内，找出电池最后一条process_log数据（兼容是跳工序做的电池场景）
|
|||
|
|
$batterys_v_str = "";
|
|||
|
|
foreach($rebatch_battery_ids as $battery_id){
|
|||
|
|
$sql = "SELECT $key_str FROM hf_mes_bkv_batch_process_log WHERE item_id='$battery_id' ORDER BY id DESC LIMIT 1";
|
|||
|
|
$ret = Db::fetch($sql);
|
|||
|
|
if(empty($ret)){
|
|||
|
|
throw new Exception("查找process_log表数据失败");
|
|||
|
|
}
|
|||
|
|
$v_str = "";
|
|||
|
|
foreach($ret as $k => $v){
|
|||
|
|
if($k == 'lot'){
|
|||
|
|
$v_str .= "'$new_log',";
|
|||
|
|
}else if($k == 'class' || $k == 'classname'){
|
|||
|
|
// 清掉工序NG
|
|||
|
|
$v_str .= "Null,";
|
|||
|
|
}else if($k == 'ng_code'){
|
|||
|
|
// 清掉工序NG
|
|||
|
|
$v_str .= "0,";
|
|||
|
|
}else if($k == 'last_status'){
|
|||
|
|
$v_str .= "1,";
|
|||
|
|
}else{
|
|||
|
|
if($v === '' || $v === NULL){
|
|||
|
|
$v_str .= "Null,";
|
|||
|
|
}else{
|
|||
|
|
$v_str .= "'$v',";
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
$v_str = rtrim($v_str, ",");
|
|||
|
|
$batterys_v_str .= "({$v_str}),";
|
|||
|
|
}
|
|||
|
|
$batterys_v_str = rtrim($batterys_v_str, ",");
|
|||
|
|
// 写入process_log表数据
|
|||
|
|
$sql = sprintf(
|
|||
|
|
"INSERT INTO \"%s\" %s VALUES %s;",
|
|||
|
|
'hf_mes_bkv_batch_process_log',
|
|||
|
|
"({$key_str})",
|
|||
|
|
"{$batterys_v_str}"
|
|||
|
|
);
|
|||
|
|
$row = Db::query($sql);
|
|||
|
|
if ($row === NULL) {
|
|||
|
|
throw new Exception("写入process_log表数据失败");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
// 5、更改之前tray_map表托盘、bkv表电池状态为未激活；process_log表last_status=0
|
|||
|
|
// 5.1、更改之前tray_map表托盘状态为未激活
|
|||
|
|
$sql = sprintf(
|
|||
|
|
"UPDATE \"%s\" SET active=0 WHERE batch='%s' AND tray='%s' AND lot='%s'",
|
|||
|
|
'hf_mes_production_tray_map',
|
|||
|
|
$batch,
|
|||
|
|
$tray,
|
|||
|
|
$lot
|
|||
|
|
);
|
|||
|
|
$row = Db::query($sql);
|
|||
|
|
if ($row === NULL) {
|
|||
|
|
throw new Exception("更新tray_map表数据失败");
|
|||
|
|
}
|
|||
|
|
// 5.2、更改之前bkv表电池状态为未激活
|
|||
|
|
$sql = sprintf(
|
|||
|
|
"UPDATE \"%s\" SET active=0 WHERE tray='%s' AND lot='%s'",
|
|||
|
|
config('app.bkv_prefix') . $subbatch,
|
|||
|
|
$tray,
|
|||
|
|
$lot
|
|||
|
|
);
|
|||
|
|
$row = Db::query($sql);
|
|||
|
|
if ($row === NULL) {
|
|||
|
|
throw new Exception("更新bkv表数据失败");
|
|||
|
|
}
|
|||
|
|
// 5.3、更改之前process_log表last_status=0
|
|||
|
|
foreach($rebatch_battery_ids as $battery_id){
|
|||
|
|
$sql = sprintf(
|
|||
|
|
"UPDATE \"%s\" SET last_status=0 WHERE item_id='%s' AND tray='%s' AND lot='%s'",
|
|||
|
|
'hf_mes_bkv_batch_process_log',
|
|||
|
|
$battery_id,
|
|||
|
|
$tray,
|
|||
|
|
$lot
|
|||
|
|
);
|
|||
|
|
$row = Db::query($sql);
|
|||
|
|
if ($row === NULL) {
|
|||
|
|
throw new Exception("更新process_log表数据失败");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
} catch (Exception $e) {
|
|||
|
|
Db::rollBackTrans();
|
|||
|
|
throw new Exception($e->getMessage());
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
Db::commitTrans();
|
|||
|
|
|
|||
|
|
return '';
|
|||
|
|
}
|
|||
|
|
}
|