463 lines
24 KiB
PHP
463 lines
24 KiB
PHP
<?php
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namespace app\action;
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use libs\listener\Event;
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use libs\db\Db;
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use Exception;
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// 半成品产出
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class SetWipOutput
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{
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public function execute($post)
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{
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return $this->do_set_wip_output($post);
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}
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/*
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制片段、装配段设备半成品产出出现以下场景：
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一、1个生产批次下物料投入 => 产出当前生产批次半成品
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例子：正极制片段物料 => 正极制片段半成品（生产批次用物料投入生产批次）
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二、2个以上生产批次下物料投入 => 产出新生产批次半成品
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例子：正极制片物料半成品 + 负极制片物料半成品 + 原材料 => 装配段半成品（用上传批次作为生产批次）
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接口api示例
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{
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"action": "set_wip_output",
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"param": {
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"batch": "", #当batch不为空，代表装配段第一个工序，把正极制片段、负极制片段投入物料合并到装配段上；当batch为空时，代表正极制片段、负极制片段工序，batch以投入物料batch为准
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"workingsubclass": "ZJ", # 工序单元
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"device_code": "FJZJ-1", # 设备编码
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"item_quantity":"", # 半成品产出数量，比如浆料产出500.234kg、卷料产出1000m等
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"out": {
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"START_TIME":"tongbo", # 开始时间
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"FINISH_TIME": "fengezi-1", # 结束时间
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"DEVICE_CODE": "fengezi-1" # 设备编码
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}
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}
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}
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*/
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/*
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* 通过batch->flow->model->bom->workingsubclass->BomRelationship对应的bom结构
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* 1.获取请求体设备编码参数
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* 2.判断工序单元、设备编码是存在？根据设备编码查询批次工序日志表，判断该设备是否已经存在生产中物料信息
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* 3.获取生产批次关联工艺流程，工艺流程关联型号，型号关联bom，bom关联bom关系，bom关系关联物料信息
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* 4.通过以上关联信息查询物料编码
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* 4.1.获取bom的物料编码
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* 4.2.获取param_in结构的物料编码
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* 5.检查上传param参数中in结构是否缺少物料
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* 6.剔除上传param参数中in结构多余物料信息，获取最终需要处理param_in
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* 7.判断原材料或半成品是否已经投入批次工序日志缓存表，不允许重复再投，只能先把上一次投入物料结束，才能允许再投入；
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* 8.拼接存储结构，上传数据到批次工序日志缓存表；原材料新增数据，半成品更改半成品状态为0
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* 9.半成品更改半成品状态为0，表示进行设备投料
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* 10.原材料数组数据写入缓存表
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*/
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private function do_set_wip_output($post)
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{
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// 验证数据
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$param = $post['param'];
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$data_list = [];
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try {
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// 1.判断请求参数是否完整
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if (empty($param["workingsubclass"])) {
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throw new Exception("缺少workingsubclass参数");
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}
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if (empty($param["device_code"])) {
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throw new Exception("缺少device_code参数");
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}
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if (!isset($param["cut_list"]) || $param["cut_list"] === '') {
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throw new Exception("缺少cut_list（分切卷号）参数");
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}
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if (empty($param["item_quantity"])) {
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throw new Exception("缺少item_quantity参数");
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}
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if (empty($param["out"])) {
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throw new Exception("缺少out参数");
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}
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$batch = $param["batch"];
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$workingsubclass = $param["workingsubclass"];
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$cut_list = $param["cut_list"];
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$device_code = $param["device_code"];
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$item_quantity = $param["item_quantity"];
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$param_out = $param["out"];
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//2.判断工序单元、设备编码是存在？根据设备编码查询批次工序日志表，判断该设备是否已经存在生产中物料信息
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$sql = "SELECT id FROM hf_mes_process_workingsubclass WHERE code='" . $workingsubclass . "'";
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception("工序单元[$workingsubclass]不存在");
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}
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$sql = "SELECT id FROM hf_mes_device WHERE code='" . $device_code . "'";
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception("设备编码[$device_code]不存在");
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}
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//3.获取生产批次关联工艺流程，工艺流程关联型号，型号关联bom，bom关联bom关系，bom关系关联物料信息
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if (empty($batch)) {
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// 当batch为空时，代表正极制片段、负极制片段工序，batch以投入物料batch为准
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$sql = "SELECT batch FROM hf_mes_bkv_batch_process_log WHERE workingsubclass='" . $workingsubclass . "' AND item_device_code='" . $device_code . "' AND status=0 ORDER BY id DESC LIMIT 1";
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception('工序单元[' . $workingsubclass . ']下设备编码[' . $device_code . ']找不到对应投入物料生产批次信息');
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}
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$batch = $ret['batch'];
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}
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$subbatch = '';
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$process_code = '';
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$next_process_code = '-1'; //下一工序编码
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$sql = "SELECT b.subbatch,c.process FROM hf_mes_production_planning_management_batch a
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INNER JOIN hf_mes_production_planning_management_subbatch b ON a.id = b.batch_id
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INNER JOIN hf_mes_technology_flow c ON b.flow_id = c.id
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WHERE batch='" . $batch . "' ORDER BY b.id DESC LIMIT 1";
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception("批次[" . $batch . "]不存在子批次信息,请检查批次是否已创建");
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}
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$subbatch = $ret['subbatch'];
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// 拿到工序编码
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$ret_process = json_decode($ret['process'], true);
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// 拿到工序编码
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foreach ($ret_process as $key => $val) {
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if ($val[4] == $workingsubclass) {
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if (isset($ret_process[$key + 1])) {
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$next_process_code = $ret_process[$key + 1][2];
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}
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$process_code = $val[2];
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}
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}
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//4.通过以上关联信息查询物料编码
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$sql = "SELECT a.flow_id,e.code as bom_source_code,e.name as bom_source_name,d.bom_source_id,d.bom_id,f.code as bom_source_category_code FROM hf_mes_production_planning_management_batch a
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INNER JOIN hf_mes_technology_flow b ON a.flow_id = b.id
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INNER JOIN hf_mes_product_bom c ON b.product_model_id = c.product_model_id
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INNER JOIN hf_mes_product_bom_relationship d ON c.id = d.bom_id
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INNER JOIN hf_mes_product_bom_source e ON d.bom_source_id = e.id
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LEFT JOIN hf_mes_product_bom_source_category f ON e.bom_source_category_id = f.id
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WHERE a.batch='" . $batch . "' AND d.out_workingsubclass='" . $workingsubclass . "'";
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$ret = Db::fetch($sql);
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if (empty($ret)) {
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throw new Exception('批次' . $batch . '下的工序单元' . $workingsubclass . '，bom关系不存在out结构物料编码');
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}
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//4.1获取bom的物料编码
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$bom_relationship_array = $ret;
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$bom_id = $ret['bom_id'];
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// 5.获取批次、工序单元对应process_code的结果参数，对比工序结果参数与上传参数是否对应
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$flow_id = $ret['flow_id'];
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$flow_process_code = $flow_id . '_' . $workingsubclass;
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$sql = "SELECT b.code,b.field_type FROM hf_mes_technology_process a
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INNER JOIN hf_mes_technology_process_result_param b ON a.id = b.process_id
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WHERE a.code='" . $flow_process_code . "'";
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$ret = Db::fetchAll($sql);
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if (empty($ret)) {
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throw new Exception('工序编码' . $flow_process_code . '不存在结果参数');
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}
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// 6.检查上传的结果参数是否缺少,并拼接结果参数
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$sql_key_out_result_param = [];
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$sql_val_out_result_param = [];
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$result_param_out = array_keys($param_out);
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foreach ($ret as $key => $val) {
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if (!in_array($val['code'], $result_param_out)) {
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throw new Exception("上传的结果参数里不含有该参数： " . $val["code"]);
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}
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// 上传结果参数值
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$param_out_val = $param_out[$val['code']];
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// 数据类型
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$field_type = $val['field_type'];
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// 验证上传结果参数值与数据类型是否一致
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$verify_result = verify_data_type($val['code'], $param_out_val, $field_type);
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if ($verify_result != '') {
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throw new Exception($verify_result);
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}
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$sql_key_out_result_param[] = '"' . $flow_process_code . "." . $val["code"] . '"';
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if ($param_out_val === "") {
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$sql_val_out_result_param[] = 'NULL';
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} else {
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$sql_val_out_result_param[] = "'" . $param_out_val . "'";
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}
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}
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// 7.获取设备投入物料信息，为后续追加battery_map、bkv表做准备
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$sql = "SELECT * FROM hf_mes_bkv_batch_process_log WHERE workingsubclass='" . $workingsubclass . "' AND item_device_code='" . $device_code . "' AND status=0";
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$material_input_ret = Db::fetchAll($sql);
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if (empty($material_input_ret)) {
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throw new Exception('工序单元[' . $workingsubclass . ']下设备编码[' . $device_code . ']找不到对应投入物料信息');
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}
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$item_code_in_process_log = array_column($material_input_ret, "item_code");
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//获取正向追溯的uuid
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$forward_tracing_uuid_in_process_log = array_column($material_input_ret, "forward_tracing_uuid");
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$forward_tracing_uuid = [];
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foreach ($forward_tracing_uuid_in_process_log as $json_str) {
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$decoded = json_decode($json_str, true); // 转成数组
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if (is_array($decoded)) {
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$forward_tracing_uuid = array_merge($forward_tracing_uuid, $decoded);
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}
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}
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//对比物料信息是否与process_log表的item_code是否相同
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$sql = "SELECT b.code,b.name as bom_source_name FROM hf_mes_product_bom_relationship as a
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INNER JOIN hf_mes_product_bom_source b ON a.bom_source_id = b.id
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WHERE a.in_workingsubclass ='$workingsubclass' AND bom_id=" . $bom_id . " ;";
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$ret = Db::fetchAll($sql);
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if (empty($ret)) {
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throw new Exception('批次' . $batch . '下的工序单元' . $workingsubclass . '，bom关系不存在in结构物料编码');
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}
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$item_code_diff = array_diff(array_column($ret, "code"), $item_code_in_process_log);
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if (count($item_code_diff) > 0) {
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throw new Exception('工序单元[' . $workingsubclass . ']下设备编码[' . $device_code . ']找不到对应[' . implode(",", $item_code_diff) . ']投入物料生产批次信息');
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}
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$bom_source_name_array = array_column($ret, 'bom_source_name', 'code');
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$pid = [];
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$uuid = [];
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$battery_map_sql_val = [];
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$wip_uuid = [];
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$bkv_sql_val = [];
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$last_time = null;
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// 8. 通过item_id，判断物料是否已存在battery_map，不存在，则新增battery_map和bkv表；如果存在，不做处理
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foreach ($material_input_ret as $key => $value) {
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if (empty($last_time)) {
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$last_time = $value['start_time'];
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} else {
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$last_time = strtotime($last_time) < strtotime($value['start_time']) ? $value['start_time'] : $last_time;
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}
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$battery_id = $value['item_id'];
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$pid[] = $battery_id;
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$uuid = array_merge($uuid, json_decode($value["uuid"]));
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$wip_uuid = $value['pid'] != "-1" ? array_merge($wip_uuid, json_decode($value["uuid"])) : array_merge($wip_uuid, []);
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$sql = "SELECT * FROM hf_mes_production_battery_map WHERE battery_id='" . $battery_id . "' ORDER BY id DESC LIMIT 1";
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$material_input_battery_map_ret = Db::fetch($sql);
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if (empty($material_input_battery_map_ret)) {
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// 拼接插入battery_map_sql_val值
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$battery_unique_value = "{$value['batch']}_{$value['subbatch']}_{$value['tray']}_{$value['lot']}_{$battery_id}";
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$battery_map_sql_val[] = sprintf(
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"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
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$value['bom_source_id'],
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$battery_unique_value,
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$battery_id,
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$value['batch'],
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$value['subbatch'],
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$value['lot'],
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$value['tray'],
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$value['item_batch'],
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$value['item_device_code'],
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$value['pid'],
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$value['uuid'],
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$value['bom_id'],
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$value['workingsubclass'],
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$value['item_code'],
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$bom_source_name_array[$value['item_code']]
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);
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$bkv_sql_val[] = sprintf(
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"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
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$battery_id,
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$value['tray'],
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$value['lot'],
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1,
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$value['process_code'],
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$next_process_code,
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$value['item_code'],
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$bom_source_name_array[$value['item_code']],
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$value['item_batch'],
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$value['item_device_code'],
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$value['start_time'],
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$value['pid'],
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$value['uuid'],
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$value['bom_source_id'],
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$value['bom_id']
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);
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}
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}
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} catch (Exception $e) {
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throw new Exception($e->getMessage());
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}
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Db::beginTrans();
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try {
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// 标记最后一条数据的状态
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if (!empty($pid)) {
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Event::emit('SetProcessLogEvent.updateLastStatus', $pid);
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}
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// 9.投入物料新增数据到battery_map、bkv表
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if (count($battery_map_sql_val) > 0) {
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$battery_map_sql_head = 'INSERT INTO "hf_mes_production_battery_map" (bom_source_id, battery_unique_value, battery_id, batch, subbatch, lot, tray, item_batch, item_device_code, pid, uuid, bom_id, workingsubclass, item_code, item_name) VALUES';
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$bkv_sql_head = 'INSERT INTO "hf_mes_tmp_bkv_' . $subbatch . '" (battery_id, tray, lot, active, process_code,next_process_code, item_code, item_name, item_batch, item_device_code, item_batch_start_time, pid, uuid, bom_source_id, bom_id) VALUES';
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$sql = $battery_map_sql_head . implode(',', $battery_map_sql_val);
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$row = Db::query($sql);
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if ($row === NULL) {
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throw new Exception("投入物料信息插入battery_map表失败");
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}
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$sql = $bkv_sql_head . implode(',', $bkv_sql_val);
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$row = Db::query($sql);
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if ($row === NULL) {
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throw new Exception("投入物料信息插入bkv表失败");
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}
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}
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// 10.产出半成品新增数据到process_log、battery_map、bkv表
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// uuid如果为空数组，则自动创建uuid；否则用不为空数组做uuid
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if (count($uuid) <= 0) {
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$uuid[] = generateUniqueId();
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$uuid = json_encode($uuid);
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} else {
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$uuid = json_encode(array_unique($uuid));
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}
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//保证每个正向追溯的uuid都是唯一的
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$forward_tracing_uuid = json_encode(array_unique(array_merge($forward_tracing_uuid, [generateUniqueId()])));
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$wip_uuid = count($wip_uuid) <= 0 ? $uuid : json_encode(array_values(array_unique($wip_uuid)));
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$now_date = date('Y-m-d H:i:s');
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$start_time = $last_time; //isset($param_out['START_TIME'])? $param_out['START_TIME'] : date('Y-m-d H:i:s');
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$finish_time = isset($param_out['FINISH_TIME']) ? $param_out['FINISH_TIME'] : date('Y-m-d H:i:s');
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$lot = strtotime($now_date);
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$wip_msg = generate_material_item_id_wip($workingsubclass, $device_code, $batch, $cut_list);
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if (!$wip_msg[0]) {
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throw new Exception("获取物料批次条码失败！" . $wip_msg[1]);
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} else {
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$battery_id = $wip_msg[1];
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}
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//判断物料批次条码是否已经存在于生产批次中如果存在则提示失败
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$sql = 'SELECT id FROM "hf_mes_tmp_bkv_' . $subbatch . '" WHERE battery_id = \'' . $wip_msg[1] . '\' AND active = 1';
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$ret = Db::fetch($sql);
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if (!empty($ret)) {
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throw new Exception("产出批次【$wip_msg[1]】已经激活了，不要重复产出！");
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}
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// 新增数据到process_log表
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//返回需要使用的数据
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$data_list = array_merge($data_list, [$battery_id, $bom_relationship_array['bom_source_code'], $bom_relationship_array['bom_source_name'], $batch, $device_code]);
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$wip_process_log_sql_head = 'INSERT INTO "hf_mes_bkv_batch_process_log" (item_id, batch, subbatch, workingsubclass, process_code, device_code, status, start_time, finish_time, bom_source_id, item_batch, item_quantity, pid, uuid, bom_id, item_code, item_name, lot, tray, last_status,forward_tracing_uuid) VALUES';
|
||
$wip_process_log_sql_val = sprintf(
|
||
"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
|
||
$battery_id,
|
||
$batch,
|
||
$subbatch,
|
||
$workingsubclass,
|
||
$process_code,
|
||
$device_code,
|
||
-1,
|
||
$start_time,
|
||
$finish_time,
|
||
$bom_relationship_array['bom_source_id'],
|
||
$battery_id,
|
||
$item_quantity,
|
||
json_encode($pid),
|
||
$wip_uuid,
|
||
$bom_relationship_array['bom_id'],
|
||
$bom_relationship_array['bom_source_code'],
|
||
$bom_relationship_array['bom_source_name'],
|
||
$lot,
|
||
'-1',
|
||
1,
|
||
$forward_tracing_uuid
|
||
);
|
||
|
||
$sql = $wip_process_log_sql_head . $wip_process_log_sql_val;
|
||
$row = Db::query($sql);
|
||
if ($row === NULL) {
|
||
throw new Exception("半成品信息插入process_log表失败");
|
||
}
|
||
|
||
// 新增数据到battery_map表
|
||
$battery_unique_value = "{$batch}_{$subbatch}_-1_{$lot}_{$battery_id}";
|
||
$wip_battery_map_sql_head = 'INSERT INTO "hf_mes_production_battery_map" (bom_source_id, battery_unique_value, battery_id, batch, subbatch, lot, tray, item_batch, pid, uuid, bom_id, workingsubclass, item_code, item_name) VALUES ';
|
||
$wip_battery_map_sql_val = sprintf(
|
||
"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s')",
|
||
$bom_relationship_array['bom_source_id'],
|
||
$battery_unique_value,
|
||
$battery_id,
|
||
$batch,
|
||
$subbatch,
|
||
$lot,
|
||
'-1',
|
||
$battery_id,
|
||
json_encode($pid),
|
||
$wip_uuid,
|
||
$bom_relationship_array['bom_id'],
|
||
$workingsubclass,
|
||
$bom_relationship_array['bom_source_code'],
|
||
$bom_relationship_array['bom_source_name']
|
||
);
|
||
$sql = $wip_battery_map_sql_head . $wip_battery_map_sql_val;
|
||
$row = Db::query($sql);
|
||
if ($row === NULL) {
|
||
throw new Exception("半成品信息插入battery_map表失败");
|
||
}
|
||
|
||
// 新增数据到bkv表
|
||
$wip_bkv_sql_head = 'INSERT INTO "hf_mes_tmp_bkv_' . $subbatch . '" (battery_id, tray, lot, active, process_code, next_process_code, item_code, item_name, item_batch, item_quantity, item_batch_start_time, pid, uuid, bom_source_id, bom_id, ' . implode(',', $sql_key_out_result_param) . ') VALUES ';
|
||
$wip_bkv_sql_val = sprintf(
|
||
"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s',%s)",
|
||
$battery_id,
|
||
'-1',
|
||
$lot,
|
||
1,
|
||
$process_code,
|
||
$next_process_code,
|
||
$bom_relationship_array['bom_source_code'],
|
||
$bom_relationship_array['bom_source_name'],
|
||
$battery_id,
|
||
$item_quantity,
|
||
$now_date,
|
||
json_encode($pid),
|
||
$wip_uuid,
|
||
$bom_relationship_array['bom_source_id'],
|
||
$bom_relationship_array['bom_id'],
|
||
implode(',', $sql_val_out_result_param)
|
||
);
|
||
$sql = $wip_bkv_sql_head . $wip_bkv_sql_val;
|
||
$row = Db::query($sql);
|
||
if ($row === NULL) {
|
||
throw new Exception("半成品信息插入bkv表失败");
|
||
}
|
||
|
||
// 如果不存在uuid，证明是第一个工序第一次生成uuid，需要把uuid写回到投入物料uuid信息上
|
||
foreach ($material_input_ret as $key => $value) {
|
||
if ($value['pid'] != '-1') {
|
||
continue;
|
||
}
|
||
$item_id = $value['item_id'];
|
||
$sql = "UPDATE hf_mes_bkv_batch_process_log SET uuid='$uuid' WHERE item_id='{$item_id}' AND item_device_code='" . $device_code . "' AND status=0";
|
||
$row = Db::query($sql);
|
||
if ($row === NULL) {
|
||
throw new Exception("更新process_log表中投入物料[$item_id]对应uuid数据失败");
|
||
}
|
||
|
||
$sql = "UPDATE hf_mes_production_battery_map SET uuid='$uuid' WHERE battery_id='{$item_id}' AND item_device_code='" . $device_code . "'";
|
||
$row = Db::query($sql);
|
||
if ($row === NULL) {
|
||
throw new Exception("更新battery_map表中投入物料[$item_id]对应uuid数据失败");
|
||
}
|
||
$sql = "UPDATE \"hf_mes_tmp_bkv_" . $subbatch . "\" SET uuid='$uuid' WHERE battery_id='{$item_id}' AND item_device_code='" . $device_code . "'";
|
||
$row = Db::query($sql);
|
||
if ($row === NULL) {
|
||
throw new Exception("更新bkv表中投入物料[$item_id]对应uuid数据失败");
|
||
}
|
||
}
|
||
} catch (Exception $e) {
|
||
Db::rollBackTrans();
|
||
throw new Exception($e->getMessage());
|
||
}
|
||
Db::commitTrans();
|
||
return $data_list;
|
||
}
|
||
}
|