310 lines
16 KiB
PHP
310 lines
16 KiB
PHP
<?php
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namespace app\action;
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use libs\listener\Event;
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use libs\db\Db;
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use Exception;
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// 物料投入
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class SetMaterialInputByItemCode
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{
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public function execute($post)
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{
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return $this->do_set_material_input_by_item_code($post);
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}
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/*
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装配段设备物料投料出现以下场景：
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一、一个或多个原材料+裸电芯半成品 => 单个成品电池
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例子：铝塑膜+焊接裸电芯 => 包装成品电池
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接口api示例
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{
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"action": "set_material_input_by_item_code",
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"param": {
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"batch": "batch1",
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"workingsubclass": "BZ",
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"device_code": "BZ-1",
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"in": [{
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"item_code":"tongbo",
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"item_batch": "fengezi-1",
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"item_quantity":"345.34",
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"item_id": "-1"
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}]
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}
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}
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*/
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/*
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* 通过batch->flow->model->bom->workingsubclass->BomRelationship对应的bom结构
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* 1.获取请求体设备编码参数
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* 2.判断工序单元、设备编码是存在？根据设备编码查询批次工序日志表，判断该设备是否已经存在生产中物料信息
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* 3.获取生产批次关联工艺流程，工艺流程关联型号，型号关联bom，bom关联bom关系，bom关系关联物料信息
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* 4.通过以上关联信息查询物料编码
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* 4.1.获取bom的物料编码
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* 4.2.获取param_in结构的物料编码
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* 5.检查上传param参数中in结构是否缺少物料
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* 6.剔除上传param参数中in结构多余物料信息，获取最终需要处理param_in
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* 7.判断原材料或半成品是否已经投入批次工序日志缓存表，不允许重复再投，只能先把上一次投入物料结束，才能允许再投入；
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* 8.拼接存储结构，上传数据到批次工序日志缓存表；原材料新增数据，半成品更改半成品状态为0
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* 9.半成品更改半成品状态为0，表示进行设备投料
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* 10.原材料数组数据写入缓存表
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*/
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private function do_set_material_input_by_item_code($post)
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{
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// 验证数据
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$param = $post['param'];
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try{
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if(empty($param["workingsubclass"])){
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throw new Exception("缺少workingsubclass参数");
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}
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if(empty($param["device_code"])){
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throw new Exception("缺少device_code参数");
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}
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if(empty($param["in"]) || count($param["in"]) < 0){
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throw new Exception("缺少in参数");
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}
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//1.获取请求体设备编码参数
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$workingsubclass = $param["workingsubclass"];
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$batch = $param["batch"];
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$device_code = $param["device_code"];
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$param_in = $param["in"];
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// 缓存wip的item_id,为后续通过item_id获取batch
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$wip_item_id = '';
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// 判断in结构参数是否上传
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foreach($param_in as $key=>$values){
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if(empty($values["item_code"])){
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throw new Exception("上传的in结构内，第".($key+1)."个item_code参数缺少数据");
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}
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if(empty($values["item_batch"])){
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throw new Exception("上传的in结构内，第".($key+1)."个item_batch参数缺少数据");
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}
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if(!isset($values["item_quantity"]) && $values["item_quantity"]==""){
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throw new Exception("上传的in结构内，第".($key+1)."个item_quantity参数缺少数据");
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}
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if(empty($values["item_id"])){
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throw new Exception("上传的in结构内，第".($key+1)."个item_id参数缺少数据");
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}
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}
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// 判断in结构内item_code、item_id是否有重复值，同时忽略键值对[['key'=> 'item_id','value'=> '-1']
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// 指定需要校验的键名
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$check_keys = ['item_code','item_id'];
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// 忽略条件,可能存在多个原材料投入，所以需要忽略item=-1
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$ignore_key_value_pairs = [
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['key' => 'item_id', 'value' => '-1'],
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];
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$duplicates = findDuplicates($param_in, $check_keys, $ignore_key_value_pairs);
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if (!empty($duplicates)) {
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$duplicates_str = '上传的in结构内，';
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foreach($duplicates as $key=>$value){
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$duplicates_str .= '参数'.$key.'存在重复值【'.implode("、",$value).'】，';
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}
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throw new Exception($duplicates_str);
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}
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//2.判断工序单元、设备编码是存在？根据设备编码查询批次工序日志表，判断该设备是否已经存在生产中物料信息
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$sql = "SELECT id FROM hf_mes_process_workingsubclass WHERE code='".$workingsubclass."'";
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$ret = Db::fetch($sql);
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if(empty($ret)){
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throw new Exception("工序单元[$workingsubclass]不存在");
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}
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$sql = "SELECT id FROM hf_mes_device WHERE code='".$device_code."'";
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$ret = Db::fetch($sql);
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if(empty($ret)){
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throw new Exception("设备编码[$device_code]不存在");
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}
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//判断是否存在已经上料的物料
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$param_in_item_code = array_column($param_in,'item_code');
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$sql = "SELECT item_code FROM hf_mes_bkv_batch_process_log WHERE item_code IN ('". implode("','",$param_in_item_code)."') AND status=0";
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$ret = Db::fetchAll($sql);
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if($ret){
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throw new Exception('工序单元['.$workingsubclass.']下设备编码['.$device_code.']已经存在投入['. implode(',',array_column($ret,'item_code')).']物料生产批次信息');
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}
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//3.获取生产批次关联工艺流程，工艺流程关联型号，型号关联bom，bom关联bom关系，bom关系关联物料信息
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$subbatch = '';
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$process_code = '';
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$sql = "SELECT b.subbatch,c.process FROM hf_mes_production_planning_management_batch a
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INNER JOIN hf_mes_production_planning_management_subbatch b ON a.id = b.batch_id
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INNER JOIN hf_mes_technology_flow c ON b.flow_id = c.id
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WHERE batch='".$batch."' ORDER BY b.id DESC LIMIT 1";
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$ret = Db::fetch($sql);
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if(empty($ret)){
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throw new Exception("批次[".$batch."]不存在子批次信息,请检查批次是否已创建");
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}
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$subbatch = $ret['subbatch'];
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// 拿到工序编码
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foreach(json_decode($ret['process'],true) as $val){
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if($val[4] == $workingsubclass){
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$process_code = $val[2];
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}
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}
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//4.通过以上关联信息查询物料编码
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$sql = "SELECT e.code as bom_source_code,d.bom_source_id,e.name as bom_source_name,d.bom_id,f.code as bom_source_category_code FROM hf_mes_production_planning_management_batch a
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INNER JOIN hf_mes_technology_flow b ON a.flow_id = b.id
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INNER JOIN hf_mes_product_bom c ON b.product_model_id = c.product_model_id
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INNER JOIN hf_mes_product_bom_relationship d ON c.id = d.bom_id
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INNER JOIN hf_mes_product_bom_source e ON d.bom_source_id = e.id
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INNER JOIN hf_mes_product_bom_source_category f ON e.bom_source_category_id = f.id
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WHERE a.batch='".$batch."' AND d.in_workingsubclass='".$workingsubclass."'";
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$ret = Db::fetchAll($sql);
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if(empty($ret)){
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throw new Exception('批次'.$batch.'下的工序单元'.$workingsubclass.'，bom关系不存在in结构物料编码');
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}
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//4.1获取bom的物料编码
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$bom_relationship_array = $ret;
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$bom_relationship_item_code = array_column($ret,'bom_source_code');
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//4.2获取param_in结构的物料编码
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$param_in_item_code = array_column($param_in, 'item_code');
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$missing_material = [];
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foreach($param_in_item_code as $key=>$val){
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if(!in_array($val,$bom_relationship_item_code) ){
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$missing_material[]=$val;
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}
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}
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if(count($missing_material)>0){
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throw new Exception("上传param中in结构的item_code物料[".implode(',',$missing_material)."]不在本生产批次[$batch]的[$workingsubclass]工序中投料");
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}
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$uuid = [];
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$wip_uuid = [];
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$pid = [];
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// 6、剔除上传param参数中in结构多余物料信息，获取最终需要处理param_in
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foreach($param_in as $key=>$value){
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if(!in_array($value['item_code'],$bom_relationship_item_code)){
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unset($param_in[$key]);
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}else{
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// 7、判断原材料或半成品是否已经投入批次工序日志缓存表，不允许重复再投，只能先把上一次投入物料结束，才能允许再投入；
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// 如果是某一物料追加再投，用其他接口进行处理
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#物料虚拟码，当item_id=-1时，代表原材料；当item_id!=-1，代表半成品（wip）
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if($value['item_id'] == '-1'){
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// 判断原材料是否已投入但还未结束，如果是则报警不给投入
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$sql = "SELECT id FROM hf_mes_bkv_batch_process_log WHERE workingsubclass='".$workingsubclass."' AND item_device_code='".$device_code."' AND item_code='".$value['item_code']."' AND status=0 ORDER BY id DESC LIMIT 1";
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$ret = Db::fetch($sql);
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if(!empty($ret)){
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throw new Exception("工序单元[$workingsubclass]下设备[$device_code]已有正在生产中的物料[".$value['item_code']."],如需投料请先结束生产中的物料");
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}
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}else{
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// 判断半成品是否存在，且状态是未结束；如果不存在或状态是结束，则报警不给投入
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$sql = "SELECT id,uuid,status FROM hf_mes_bkv_batch_process_log WHERE item_id='".$value['item_id']."' ORDER BY id DESC LIMIT 1";
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$ret = Db::fetch($sql);
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if(empty($ret)){
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throw new Exception("物料[".$value['item_code']."]不存在半成品信息[".$value['item_id']."],请检查半成品信息是否存在批次工序日志缓存表");
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}
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if($ret['status'] != '-1' && $ret['status'] != '-2'){
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throw new Exception("物料[".$value['item_code']."]对应半成品信息[".$value['item_id']."已投料或已生产完成，不允许重复投料,请检查物料状态信息");
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}
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$uuid = array_merge($uuid, json_decode($ret["uuid"]));
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$wip_uuid[$value['item_id']] = $ret["uuid"];
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$pid[$value['item_id']] = $ret["pid"];
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}
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// 把bom_source_id、bom_id、bom_source_category_code加进param，为后续拼接insert sql做准备
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foreach ($bom_relationship_array as $k => $v) {
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if($v['bom_source_code'] == $value['item_code']){
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$param_in[$key]['bom_source_id'] = $v['bom_source_id'];
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$param_in[$key]['bom_source_name'] = $v['bom_source_name'];
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$param_in[$key]['bom_id'] = $v['bom_id'];
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$param_in[$key]['bom_source_category_code'] = $v['bom_source_category_code'];
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}
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}
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// 冻结解冻列表设置拦截工序调用该接口就会反馈给class和classname到设备
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if ($value['item_id'] != '-1') {
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$freeze_data = Event::emit('FreezeInterceptionEvent.handle', [
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'battery_id' => $v['item_id'],
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'workingsubclass' => $ret['next_workingsubclass'],
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'ropes_time' => date("Y-m-d H:i:s"),
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]);
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$h = $k + 1;
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if (!empty($freeze_data)) {
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// 检查 status 是否为 5 和 workingsubclass为ALLPROCESS
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if ($freeze_data['status'] == 5 && $freeze_data['workingsubclass'] = 'ALLPROCESS') {
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throw new Exception("(！！！紧急冻结全工序！！！)第[{$h}]位置半成品物料{$value['item_id']}在工序[{$workingsubclass}]已被标记[{$freeze_data['classname']}]冻结，需要设备排出或人工取出！！！");
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// 检查 status 是否为 1
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} elseif ($freeze_data['status'] == 1) {
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throw new Exception("(！！！请先解冻再复投！！！)第[{$h}]位置半成品物料{$value['item_id']}在工序[{$workingsubclass}]已被标记[{$freeze_data['classname']}]冻结，需要设备排出或人工取出！！！");
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}
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// 默认冻结报错逻辑
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throw new Exception("第[{$h}]位置半成品物料{$value['item_id']}在工序[{$workingsubclass}]已被标记[{$freeze_data['classname']}]冻结，需要设备排出或人工取出！！！");
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}
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}
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}
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}
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// 如果存在半成品uuid，则用半成品uuid，否则默认为[]
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$uuid = json_encode(array_unique($uuid));
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$finish_time = date("Y-m-d H:i:s");
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}catch(Exception $e){
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throw new Exception($e->getMessage());
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}
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// 开启事务
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Db::beginTrans();
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try {
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// 8、拼接存储结构，上传数据到批次工序日志缓存表；原材料新增数据，半成品更改半成品状态为0
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$material_insert_sql_head = 'INSERT INTO "hf_mes_bkv_batch_process_log" (item_id, batch, subbatch, workingsubclass, process_code, device_code, item_device_code, status, start_time, finish_time, bom_source_id, item_batch, item_quantity, pid, uuid, bom_id, item_code,item_name, lot, tray) VALUES' ;
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$material_insert_sql_val = [];
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foreach($param_in as $key=>$value){
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$item_id = $value['item_id'];
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if($value['item_id'] == '-1'){
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// 生成MES内部item_id
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$item_id = generate_material_item_id($workingsubclass, $value['bom_source_category_code'], $value['item_code']);
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}
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$material_insert_sql_val[] = sprintf(
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"('%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s', '%s','%s')",
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$item_id,
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$batch,
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$subbatch,
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$workingsubclass,
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$process_code,
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$device_code,
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$device_code,
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0,
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$finish_time,
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$finish_time,
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$value['bom_source_id'],
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$value['item_batch'],
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$value['item_quantity'],
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$value['item_id'] == '-1' ? -1 : $pid[$value['item_id']],
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$value['item_id'] == '-1' ? $uuid : $wip_uuid[$value['item_id']],
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$value['bom_id'],
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$value['item_code'],
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$value['bom_source_name'],
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strtotime(date('Y-m-d H:i:s')),
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'-1'
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);
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}
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//10.原材料数组数据写入缓存表
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$sql = $material_insert_sql_head . implode(',', $material_insert_sql_val);
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$row = Db::query($sql);
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if ($row === NULL) {
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throw new Exception("原材料新增批次工序日志缓存表失败");
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}
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} catch (Exception $e) {
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Db::rollBackTrans();
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throw new Exception($e->getMessage());
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}
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Db::commitTrans();
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return '';
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}
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}
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